Bobcat T180 Compact Track Loader Service Manual with ACS/SJC (6904142)

Bobcat T180 Compact Track Loader Service Manual 6904142 (11-10)

This extensive service manual provides detailed diagnostic procedures, system calibration, hydraulic and hydrostatic testing, engine servicing, HVAC repair, and complete electrical troubleshooting for the Bobcat T180 Compact Track Loader. Developed for professional maintenance, it covers models with serial numbers 531411001–531459999 and 531511001–531559999 equipped with BICS™.

Model Covers:

Bobcat T180 Compact Track Loader
S/N 531411001 – 531459999
S/N 531511001 – 531559999
Equipped with BICS™ (Bobcat Interlock Control System)

File Format: PDF

Size: 29.06 MB

No. of pages: 900

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety & Maintenance

• Service schedule, remote start tools (MEL1563, 6689779), cab safety, trailer transport
• Air cleaner, coolant, engine oil, hydraulic fluid service, fuel system bleeding
• Lift arm support, spark arrestor muffler, loader lubrication and storage

Hydraulic & Control Valve System

• Hydraulic schematics, troubleshooting charts, cylinder servicing (lift, tilt, Bob-Tach)
• Foot/ACS/SJC control valve identification, solenoid, actuator, and spool replacement
• Relief valve testing and adjustment, diverter valve and Power Bob-Tach block

Hydrostatic & Drive System

• Charge pressure testing, hydrostatic pump and motor calibration
• Drive belt, tensioner servicing, neutral adjustment, brake valve diagnostics
• Track tensioning, sprockets, idlers, rollers, damage identification and replacement

Mainframe & Cab Components

• Cab, seat bar, suspension seat, lift arms, rear door, fuel tank, pedal linkage
• Control panel (ACS/SJC), joystick testing and removal by serial range
• Windows (standard/special), access panels, striker/latch adjustments

Electrical System & Control Modules

• Wiring diagrams, fuses/relays, starter and alternator testing
• BICS™, ACS, SJC controllers, traction lock and seat bar sensor inspection
• Calibration, password setup, diagnostic service codes, maintenance clock reset

Engine Service & Overhaul

• Compression test, speed control, fuel injection timing, valve clearance, glow plug testing
• Cylinder head, crankshaft, pistons, camshaft, turbocharger and flywheel procedures
• Cooling system components, oil pump service, lubrication system diagnostics

HVAC System & Climate Components

• AC system flow, troubleshooting charts, refrigerant charging, component replacement
• Blower fan, evaporator, receiver/drier, expansion valve, thermostat servicing
• Cab heater coil, heater valve and HVAC system leak repair

Specifications & Technical Data

• Loader dimensions, torque specs, hydraulic fittings, electrical specs, conversions
• Engine data, fuel types, oil specs, ground pressure and track information
• Revision history for service manual updates

The Bobcat T180 Service Manual is the definitive workshop resource for technicians performing advanced diagnostics, repairs, and calibration on this compact track loader model.

📌 Note:
This manual is tailored for Bobcat T180 loaders equipped with the Advanced Control System (ACS) or Selectable Joystick Controls (SJC), specifically for serial numbers S/N 531411001–531459999 and 531511001–531559999. It includes detailed coverage of electronic diagnostics, hydrostatic components, and control systems.

For other configurations or newer serial number ranges, please refer to:

• Manual 6987042 – Ideal for units with joystick calibration and advanced hydrostatic updates.
• Manual 6987051enUS – Covers latest generation models from S/N A3LL11001 & above.
• Manual 6902502 – Designed for turbocharged and High Flow configurations.