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Bobcat E35z Compact Excavator Service Manual (7362448enUS)

Bobcat E35z Compact Excavator Service Manual 7362448 (01-19)

This detailed service manual provides complete technical coverage for the Bobcat E35z Compact Excavator, covering serial numbers B3Y411001 & Above. It includes maintenance schedules, hydraulic schematics, cylinder rebuilds, electrical troubleshooting, engine servicing, HVAC diagnostics, undercarriage repairs and specifications required for accurate professional maintenance.

Model Covers:

Bobcat E35z Compact Excavator
S/N B3Y411001 & Above

Note: This manual applies to E35z machines starting from serial number B3Y411001 & Above. It includes complete service coverage for powertrain, hydraulic controls, CAN-based electrical architecture, and machine diagnostics tailored to this updated configuration.

If you are working with an earlier E35z unit, refer to the following manual:
👉 Bobcat E35z Compact Excavator Service Manual (7362211enUS)

File Format: PDF

Size: 132.16 MB

No. of pages: 821

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Procedures

  • Fire prevention for fueling, welding, grinding, hydraulic and electrical systems
  • Serial number identification, delivery reports and excavator identification
  • Cab/canopy (ROPS/TOPS/FOPS) service, windows, wipers, washer reservoir, doors and seat belts
  • Transporting procedures, lifting/blocking methods, tailgate and side cover servicing
  • Service schedules, air cleaner servicing, cab filters, lubrication charts and pivot pin maintenance
  • Engine cooling, lubrication, hydraulic and fuel system servicing with biodiesel support
  • Travel motor oil checks, spark arrester muffler cleaning and emergency exit operations
  • Control console lockouts, towing operations and remote start tool kit usage

Hydraulic System Service & Diagnostics

  • Hydraulic/hydrostatic schematics, symbol glossary and troubleshooting charts
  • Cylinder servicing: boom, arm, bucket, blade, clamp, swing and boom swing
  • Relief valves (main, port, cross-port, pilot) testing, adjustment and service
  • Hydraulic control valve disassembly: inlet, outlet, boom swing, blade, travel, auxiliary and arm sections
  • Hydraulic pump startup, testing, torque adjustments, piston and gear pump rebuilds
  • Accumulator and manifold assemblies with angle blade support
  • Travel motor, swivel joint, swing motor and drive carrier servicing
  • Joystick assemblies, control pattern selector valve, blade lever and travel control valve diagnostics
  • Hydraulic filter mount, reservoir, oil cooler, direct-to-tank valve and case drain filter maintenance
  • Hydraulic X-Change manifolds, secondary auxiliary valve, boom lock and arm lock valve service

Undercarriage & Track Systems

  • Blade removal/installation and servicing
  • Rubber and steel track systems: tension checks, lug inspections, sprockets, idlers, rollers and tensioners
  • Track damage identification with inspection charts
  • Swing circle gear bearing removal and installation

Upperstructure, Cab & Attachments

  • Upperstructure, canopy, cab, counterweights, seats, consoles, covers and floor plate servicing
  • Doors, windows, horn, fuel tank, swing frame, bushings and toolbox installation
  • Boom, arms (standard/long), buckets, clamps and tailgate servicing
  • Quick couplers: KLAC™ and Pin Grabber troubleshooting, inspections and rebuilds

Electrical & Diagnostic System

  • Complete electrical schematics, troubleshooting charts and fuse/relay locations
  • Battery servicing, alternator testing, starter diagnostics and lighting repairs
  • Diagnostic service codes, instrument panel, control panel setup and keyless start
  • Controllers, wiper motor, magnetic lockout sensor, motion alarm and shut-off switch service
  • Travel motor auto-shift, engine speed control, auto idle pressure sensor
  • Service PC connections, remote start tool setup and Bobcat Machine IQ wireless communication

Engine & Fuel System Overhaul

  • Engine specifications, troubleshooting, torque charts and compression testing
  • Cooling system components: radiator, fan, water pump, thermostat and muffler servicing
  • Lubrication system: oil pump inspection, oil pressure testing, pan and filter servicing
  • Fuel system: shut-off solenoid, injection pump testing/timing, fuel camshaft, injectors and nozzle diagnostics
  • Cylinder head: valve clearance, glow plugs, rocker arms, valve guide service and reconditioning
  • Crankshaft, pistons, bearings, camshaft, timing gears, flywheel and housing servicing

HVAC System & Air Conditioning

  • Air conditioning flow charts, refrigerant servicing and safety equipment
  • Cab filters, blower motor, evaporator, condenser, compressor, expansion valve and receiver/drier servicing
  • System charging/reclamation, leak troubleshooting, pressure/temperature diagnostics
  • Heater coil, thermostat, ducts, HVAC valves, auto HVAC troubleshooting

Specifications & Technical Data

  • Excavator dimensions for standard and long arm setups with canopy/cab counterweights
  • Lift capacity charts, hydraulic cycle times, drive, slew, undercarriage and electrical performance
  • Torque values for SAE/metric bolts, hydraulic connection standards and fluid specifications
  • Conversion charts and required service tools for hydraulic, electrical, HVAC and engine servicing

The Bobcat E35z Compact Excavator Service Manual ensures workshop-grade maintenance, repair and diagnostic coverage for S/N B3Y411001 & Above, providing professional reliability and long-term service performance.

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