Bobcat E35z Compact Excavator Service Manual (7362211enUS)

Bobcat E35z Compact Excavator Service Manual 7362211 (01-19)

This professional service manual provides detailed maintenance, diagnostics, and repair coverage for the Bobcat E35z Compact Excavator, covering serial numbers B3S511001 & Above. It includes hydraulic schematics, engine servicing, electrical troubleshooting, HVAC repairs, undercarriage rebuilding and technical specifications for workshop-level servicing.

Model Covers:

Bobcat E35z Compact Excavator
S/N B3S511001 & Above

Note: This service manual covers Bobcat E35z compact excavators with serial number B3S511001 & Above. It provides full technical documentation, including hydraulic system service, engine maintenance, electrical diagnostics, and troubleshooting procedures for this serial range.

If your machine falls under a different production range, refer to the following manual:
👉 Bobcat E35z Compact Excavator Service Manual (7362448enUS)

File Format: PDF

Size: 134.57 MB

No. of pages: 839

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Procedures

• Fire prevention for fueling, welding, electrical, hydraulic and exhaust systems
• Serial number and engine ID locations, excavator identification and delivery reports
• Cab/canopy (ROPS/TOPS/FOPS) servicing, doors, windows, wipers, washer reservoir and seat belt inspections
• Transporting instructions, tailgate and side cover adjustments, lifting and blocking procedures
• Service schedules, daily air cleaner checks, cab filter maintenance and lubrication charts
• Engine cooling, lubrication, fuel system servicing with biodiesel support and hydraulic fluid checks
• Travel motor oil checks, spark arrester muffler cleaning and emergency exit procedures
• Control console lockouts, towing instructions and remote start tool kit usage

Hydraulic System Service & Testing

• Hydraulic/hydrostatic schematics, symbol glossary and troubleshooting charts
• Boom, arm, bucket, blade, clamp, swing and boom swing cylinder servicing
• Main, port, cross-port and pilot relief valve testing, adjustment and servicing
• Control valve disassembly for inlet, outlet, boom, arm, blade, swing, travel and auxiliary sections
• Pump diagnostics, startup, torque adjustment, piston and gear pump servicing
• Accumulator and manifold assemblies (with and without angle blade) servicing
• Travel motors, swivel joints, swing motors, swing drive carrier and joystick rebuilds
• Hydraulic X-Change manifold, auxiliary valves, boom lock and arm lock valve servicing
• Filter mounts, hydraulic reservoir, oil cooler, direct-to-tank valves and case drain servicing

Undercarriage & Track Systems

• Blade removal/installation and servicing
• Rubber and steel track systems including sprockets, idlers, rollers and tensioners
• Track tension checks, lug height inspections, track removal/installation and guide plate service
• Track damage identification and swing circle gear bearing servicing

Upperstructure, Cab & Attachments

• Upperstructure, canopy, cab, counterweight, consoles, seats and floorplate installation/removal
• Doors, windows, horns, fuel tank, swing frame and bushing servicing
• Boom, arms (standard, long, extendable), buckets, clamps and tailgate service
• Quick couplers: KLAC™ and Pin Grabber with troubleshooting, daily inspections and rebuilds
• Toolbox and cover servicing with removal and reinstallation

Electrical System & Controls

• Electrical schematics, troubleshooting charts and fuse/relay identification
• Battery servicing, alternator testing, starter diagnostics and lighting repairs
• Diagnostic service codes, deluxe instrument panel, control panel setup and password features
• Controllers, wiper motor, motion alarm, shut-off switch and travel motor auto-shift troubleshooting
• Service PC connections, remote start tool setup and Bobcat Machine IQ wireless system

Engine & Fuel System Overhaul

• Engine specifications, troubleshooting, removal/installation, torque data and compression testing
• Cooling system: radiator, water pump, thermostat, fan and muffler service
• Lubrication system: oil pump, oil pressure testing, oil pan and filter replacement
• Fuel system: shut-off solenoid, injection pump testing/timing, fuel camshaft, injectors and nozzle diagnostics
• Cylinder head overhaul: valve clearance, glow plugs, rocker arms, valve guide service and reconditioning
• Crankshaft, pistons, bearings, camshaft, timing gears, flywheel and housing servicing

HVAC & Air Conditioning

• Air conditioning system flow diagrams, charts and safety equipment
• Cab filter service, blower fan, evaporator, condenser, compressor, expansion valve and receiver/drier servicing
• System charging/reclamation, refrigerant leak repair, pressure/temperature troubleshooting
• Heater coil, thermostat, HVAC ducts, valves, auto HVAC system and electrical diagnostics

Specifications & Technical Data

• Excavator dimensions for standard and long arms with canopy/cab counterweight configurations
• Lift capacities, hydraulic cycle times, drive, slew, undercarriage and electrical performance
• Torque values for SAE/metric bolts, hydraulic connection standards and fluid charts
• Conversion tables and required service tools for hydraulic, electrical, HVAC and engine repairs

The Bobcat E35z Compact Excavator Service Manual provides comprehensive technical coverage for S/N B3S511001 & Above, ensuring professional repair, diagnostics and long-term machine reliability.