Bobcat E35i Compact Excavator Service Manual (6990761enUS)

Bobcat E35i Compact Excavator Service Manual 6990761 (03-17)

This professional service manual delivers complete technical coverage for the Bobcat E35i Compact Excavator, covering serial numbers AUYM11001 & Above. It includes full maintenance schedules, hydraulic diagnostics, electrical troubleshooting, engine service, HVAC repair and undercarriage servicing, making it an essential reference for technicians and repair specialists.

Model Covers:

Bobcat E35i Compact Excavator
S/N AUYM11001 & Above

File Format: PDF

Size: 26.16 MB

No. of pages: 914

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Operations

• Fire prevention procedures for fueling, welding, grinding, electrical and hydraulic systems
• Serial number locations, excavator identification and delivery reports
• Cab/canopy (ROPS/TOPS) servicing, doors, windows, wipers, washer reservoir and seat belt inspections
• Transporting on trailer, tailgate and side cover adjustments, lifting and blocking methods
• Service schedules, air cleaner checks, cab filter maintenance, pivot pin servicing and lubrication charts
• Engine cooling, lubrication, fuel system maintenance with biodiesel blend support
• Travel motor oil checks, spark arrester muffler cleaning and remote start tool kit setup

Hydraulic System Testing & Service

• Hydraulic/hydrostatic schematics with glossary of symbols and troubleshooting charts
• Disassembly/reassembly for boom, arm, bucket, blade, clamp, swing, angle blade and extendable arm cylinders
• Main, port, cross-port and pilot relief valve diagnostics, testing and adjustments
• Hydraulic control valve servicing: inlet, outlet, boom swing, travel, arm, bucket, blade and auxiliary sections
• Pump diagnostics, startup, gear/piston pump disassembly with hydraulic worksheets
• Accumulator and manifold assemblies, travel motors, swivel joints, swing motors and joystick rebuilds
• Control pattern selector valve, blade lever and travel control valve troubleshooting
• Hydraulic X-Change manifolds, auxiliary valves, boom lock and arm lock valve servicing

Undercarriage & Track Components

• Blade and angle blade installation/removal
• Rubber and steel track undercarriage service including sprockets, idlers, rollers and tensioners
• Track tension checks, lug inspections, track damage identification with rebuild instructions
• Swing circle gear bearing removal and installation

Upperstructure, Cab & Attachments

• Upperstructure, canopy, cab, counterweight, seats and console servicing
• Windows, doors, floor mats, horn, fuel tank and swing frame repairs
• Boom, arms (standard, long, extendable), buckets, clamps and tailgate installation
• Quick couplers: Bobcat X-Change, hydraulic X-Change, KLAC™, Lehnhoff® and Pin Grabber troubleshooting

Electrical System & Controls

• Electrical schematics, troubleshooting charts and fuse/relay identification
• Battery servicing, alternator diagnostics, starter repairs, lights and sensors
• Diagnostic service codes, deluxe instrument panel, keyless start and control panel setup
• Controllers, wiper motor, motion alarm system, shut-off switch and auto-shift troubleshooting
• Service PC connections and remote start tool integrations

Engine & Fuel System Overhaul

• Engine specifications, troubleshooting, removal/installation, torque charts and compression testing
• Cooling system components: radiator, water pump, thermostat, fan and muffler servicing
• Lubrication system: oil pump, oil pressure testing, pan and filter servicing
• Fuel system: injection pump testing/timing, injectors, solenoid, camshaft and nozzle servicing
• Cylinder head overhaul: valve clearance, glow plugs, rocker arms, push rods and reconditioning
• Crankshaft, pistons, connecting rods, bearings, camshaft, timing gears, flywheel and housing servicing

HVAC System & Air Conditioning

• AC flow charts, safety equipment, troubleshooting and performance diagnostics
• Cab filters, blower motor, evaporator, condenser, compressor and expansion valve servicing
• System charging/reclamation, pressure/temperature chart usage, refrigerant servicing
• Heater coil, thermostat, ducts and HVAC electrical troubleshooting

Specifications & Technical Data

• Excavator dimensions for standard, long and extendable arms, including angle blade setups
• Performance specs: hydraulic cycle times, slew, drive, undercarriage and electrical systems
• Torque specs for SAE/metric bolts, hydraulic connection standards and fluid data
• Conversion charts and required service tools for hydraulic, electrical, engine and HVAC systems

The Bobcat E35i Compact Excavator Service Manual ensures complete diagnostic, repair and servicing coverage for S/N AUYM11001 & Above, supporting long-term reliability and professional-grade maintenance.