Bobcat E35 Compact Excavator Service Manual (6990712enUS)

Bobcat E35 Compact Excavator Service Manual 6990712 (01-18)

This detailed service manual provides technical repair and maintenance coverage for the Bobcat E35 Compact Excavator, covering serial numbers AR1K11001 & Above. It includes hydraulic schematics, engine servicing, electrical diagnostics, HVAC repairs, undercarriage rebuilds and upperstructure component servicing, making it an essential guide for workshop and field technicians.

Model Covers:

Bobcat E35 Compact Excavator
S/N AR1K11001 & Above

Note: This edition covers early-to-mid production E35 excavators with updates over previous documentation. It includes full diagnostics, maintenance, and service procedures for standard tail swing models in this serial range.

For other compatible versions, see:
👉 Bobcat E35 Compact Excavator Service Manual (6987276enUS
👉 Bobcat E35 Compact Excavator Service Manual (7311307enUS
👉 Bobcat E35 Compact Excavator Service Manual (7311302enUS)

File Format: PDF

Size: 41.12 MB

No. of pages: 902

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Operations

• Safety instructions for fire prevention, fueling, welding, grinding, electrical and hydraulic systems
• Serial number locations, delivery reports and excavator identification
• Cab/canopy (ROPS/TOPS) servicing, windows, wipers, washer reservoir and seat belt inspections
• Transporting procedures, tailgate/side cover adjustments, lifting and blocking methods
• Service schedules, air cleaner, cab filters, cooling, lubrication and fuel system servicing
• Hydraulic fluid checks, lubrication points, pivot pins and travel motor oil maintenance
• Emergency exit instructions, control console lockouts, towing and remote start tool kit setup

Hydraulic System Service & Testing

• Hydraulic/hydrostatic schematics, symbol glossary and troubleshooting charts
• Cylinder service for boom, arm, bucket, blade, clamp, swing, angle blade and extendable arm
• Main, port, cross-port and pilot relief valve testing, adjustment and disassembly
• Control valve disassembly: inlet, outlet, boom, swing, blade, travel, auxiliary and arm sections
• Pump diagnostics, startup, torque adjustment, gear pump and piston pump rebuilds
• Accumulator and manifold assemblies with/without angle blade servicing
• Travel motors, swing motors, swivel joints and joystick assemblies with full rebuild coverage
• Control pattern selector valve, blade lever and travel control valve diagnostics
• Hydraulic reservoir, oil cooler, case drain filter mount, direct-to-tank valve servicing
• Hydraulic X-Change manifolds, auxiliary valves, boom lock and arm lock valves

Undercarriage & Track Components

• Blade and angle blade servicing, removal and installation
• Rubber and steel track systems: track tensioning, lug height checks and track damage identification
• Idler, sprocket, roller, track tensioner servicing with disassembly/assembly procedures
• Swing circle gear bearing removal and installation

Upperstructure, Cab & Attachments

• Upperstructure, ROPS canopy and cab servicing, doors, windows and counterweights
• Seat, consoles, floor mat, fuel tank, horn, swing frame and bushing service
• Boom, arm (standard, long, extendable), bucket, clamp and tailgate service
• Quick couplers: Bobcat X-Change, hydraulic X-Change, KLAC™, Lehnhoff® with troubleshooting and rebuilds

Electrical & Diagnostic Features

• Electrical schematics, troubleshooting charts, fuse/relay identification
• Battery servicing, alternator adjustments, starter diagnostics, lights, sensors and wiper motor
• Diagnostic service codes, deluxe instrument panel, keyless start, control panel setup
• Controllers, motion alarm system, magnetic lockout sensor and shut-off switch servicing
• Travel motor auto-shift, engine speed control, auto idle pressure sensor
• Service PC connections and remote start tool integrations

Engine & Fuel System Overhaul

• Engine specifications, torque values, troubleshooting and removal/installation
• Cooling system: radiator, fan, water pump, thermostat and muffler servicing
• Lubrication system: oil pump, oil cooler, relief valves, oil pan and filters
• Fuel system: transfer pump, injectors, solenoids, fuel cooler and high-pressure pump
• Cylinder head servicing: valve clearance, glow plugs, valve inspections and reconditioning
• Crankshaft, pistons, connecting rods, camshaft, timing gears, flywheel and housing
• Exhaust Gas Recirculation (EGR) system, turbocharger, intercooler and Diesel Oxidation Catalyst (DOC)

HVAC System & Air Conditioning

• System flow diagrams, charts and refrigerant service procedures
• Blower fan, condenser, evaporator, compressor, expansion valve and receiver/drier servicing
• Cab filters, heater valve, thermostat, ducts and HVAC coil replacement
• Troubleshooting: insufficient cooling, airflow restrictions, electrical faults and leaks
• System charging, reclamation, pressure/temperature diagnostics and safety procedures

Specifications & Technical Data

• Excavator dimensions for standard, long and extendable arms including angle blade setups
• Performance charts: hydraulic cycle times, drive, slew, undercarriage and electrical specs
• Lift capacity data, torque values for SAE/metric bolts, hydraulic connection standards
• Fluid specifications, conversion charts and required service tools

The Bobcat E35 Compact Excavator Service Manual ensures precise repair and maintenance coverage for serial range AR1K11001 & Above, with full technical detail for long-term service and reliability.