Bobcat E35 Compact Excavator Service Manual (6987276enUS)

Bobcat E35 Compact Excavator Service Manual 6987276 (05-18)

This service manual offers complete technical coverage for the Bobcat E35 Compact Excavator, covering serial numbers A93K11001 & Above, AC2P11001 & Above, B3GR11001 & Above, and B3K811001 & Above. It provides maintenance, diagnostics, and repair guidance for hydraulic, electrical, engine, HVAC, undercarriage, and upperstructure systems, tailored for workshop and field technicians.

Model Covers:

Bobcat E35 Compact Excavator
S/N A93K11001 & Above
S/N AC2P11001 & Above
S/N B3GR11001 & Above
S/N B3K811001 & Above

Note: This manual applies to early-production E35 units and provides complete technical service information, including hydraulic schematics, engine specifications, and conventional electrical layouts prior to CAN integration.

For later units with updated components or revised serial ranges, refer to the following:
👉 Bobcat E35 Compact Excavator Service Manual (6990712enUS
👉 Bobcat E35 Compact Excavator Service Manual (7311307enUS
👉 Bobcat E35 Compact Excavator Service Manual (7311302enUS)

File Format: PDF

Size: 44.20 MB

No. of pages: 1022

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Procedures

• Fire prevention, fueling, welding, grinding, electrical and hydraulic system safety
• Serial number locations, excavator identification, delivery reports and service schedules
• Cab/canopy (ROPS/TOPS) servicing, windows, doors, wipers, washer reservoir and seat belt inspections
• Transporting instructions, tailgate and side cover adjustments, lifting and blocking procedures
• Air cleaner service, cab filter maintenance (by S/N range), lubrication charts and spark arrester muffler cleaning
• Engine cooling, lubrication, fuel system maintenance, hydraulic fluid checks and travel motor oil servicing
• Emergency exit procedures, control console lockouts, towing operations and remote start tool setup

Hydraulic System Service & Testing

• Hydraulic/hydrostatic schematics with symbol glossary and troubleshooting charts
• Cylinder servicing for boom, arm, bucket, blade, clamp, swing, angle blade and extendable arm (varies by S/N)
• Main, port, cross-port and pilot relief valve testing, adjustment and disassembly procedures
• Hydraulic control valve sections: inlet, outlet, boom, swing, blade, arm, travel and auxiliary
• Pump testing, startup, torque adjustment, gear and piston pump rebuilds with worksheets
• Manifold assemblies with and without angle blade, accumulators, swivel joints, travel and swing motor service
• Joystick assemblies, blade lever, control pattern selector valve and travel control valve diagnostics
• Hydraulic reservoir, filter mount, oil cooler, case drain filter, direct-to-tank valve servicing
• Hydraulic X-Change manifolds (early and later models), auxiliary valves, boom lock and arm lock valves

Undercarriage & Track Systems

• Blade and angle blade installation and servicing
• Rubber and steel track undercarriage components: idlers, sprockets, rollers, tensioners with rebuilds
• Track lug height checks, tension adjustments, track removal/installation and damage identification
• Swing circle gear bearing removal and installation

Upperstructure, Cab & Attachments

• Upperstructure removal/installation, cab, canopy, doors, windows, counterweights and consoles
• Seats, fuel tank (cab and canopy), horn, toolbox, swing frame and bushing servicing
• Boom, arms (standard, long, extendable), buckets, clamps and tailgate installation
• Quick couplers: Bobcat X-Change, hydraulic X-Change, KLAC™, Lehnhoff®, and Pin Grabber with troubleshooting

Electrical System & Diagnostics

• Electrical schematics, troubleshooting charts, fuse/relay identification and harness descriptions
• Battery servicing, alternator testing, starter diagnostics, lights, sensors and wiper motor repairs
• Diagnostic service codes (by S/N range), deluxe instrument panel, control panel setup and password features
• Controllers, key switch, magnetic lockout sensor, motion alarm system and shut-off switch servicing
• Service PC connections, remote start tool setup and advanced diagnostics

Engine & Fuel System Overhaul

• Engine specifications, torque values, removal/installation, troubleshooting and compression checks
• Cooling system components: radiator, fan, water pump, thermostat and muffler servicing
• Lubrication system: oil pump inspection, oil pressure testing, pan and filter servicing
• Fuel system service: injection pump timing, shut-off solenoid, camshaft, injectors and nozzle testing
• Cylinder head servicing: valve clearance, glow plugs, reconditioning, valve timing and tappet inspections
• Crankshaft, pistons, connecting rods, bearings, camshaft, timing gears and flywheel servicing

HVAC System & Air Conditioning

• Air conditioning flow charts, refrigerant service, safety equipment and pressure-temperature diagnostics
• Cab filters, blower fan, condenser, evaporator, compressor, receiver/drier and expansion valve servicing
• HVAC troubleshooting: blower, airflow, insufficient cooling, leaks, pressure gauges and electrical faults
• System charging/reclamation, heater coil, heater valve, thermostat and HVAC duct servicing

Specifications & Technical Data

• Excavator dimensions for standard, long and extendable arms, angle blade configurations
• Lift capacities by counterweight type, hydraulic cycle times, drive and slew specs
• Torque values for SAE/metric bolts, hydraulic connection specifications and fluid charts
• Conversion charts and required service tools for hydraulic, electrical, HVAC and engine service

The Bobcat E35 Compact Excavator Service Manual ensures accurate repair and diagnostic procedures for serial ranges A93K11001 & Above, AC2P11001 & Above, B3GR11001 & Above and B3K811001 & Above, providing long-term reliability and workshop-level coverage.