Bobcat E32i Compact Excavator Service Manual S/N AUYJ11001 & Up PDF

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Bobcat E32i Compact Excavator Service Manual (7243979enUS)

Bobcat E32i Compact Excavator Service Manual 7243979 (03-17)

This service manual delivers full technical instructions for the Bobcat E32i Compact Excavator, covering serial numbers AUYJ11001 & Above. It provides step-by-step maintenance, diagnostics, and repair guidance for hydraulic, engine, electrical, HVAC, undercarriage, and structural systems, making it ideal for professional technicians and repair facilities.

Model Covers:

Bobcat E32i Compact Excavator
S/N AUYJ11001 & Above

Note: This service manual provides comprehensive technical documentation for the Bobcat E32i compact excavator, including fuel-efficient i-series engine systems, hydraulic schematics, and CAN-based diagnostics for machines from S/N AUYJ11001 & Above.

👉 For earlier non-i-series models or alternate E32 configurations, refer to:

File Format: PDF

Size: 36.37 MB

No. of pages: 940

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Procedures

Fire prevention, welding, grinding, fueling, spark arrester exhaust systems and extinguisher placement
Serial number identification, excavator ID, delivery reports and service schedules
Cab/canopy servicing (ROPS/TOPS), windows, wipers, washer reservoir, console lockouts and seat belt checks
Transporting instructions, tailgate and side cover service, lifting and blocking procedures
Engine cooling, lubrication, fuel system servicing, hydraulic fluid checks and cab filter maintenance
Pivot pin inspections, travel motor oil servicing and spark arrester muffler cleaning
Emergency exit procedures, towing, and remote start tool kit setup

Hydraulic System Testing & Service

Hydraulic/hydrostatic schematics, symbol glossary and troubleshooting for circuits
Boom, arm, bucket, blade, clamp, swing and extendable arm cylinder testing and rebuilds
Relief valves (main, port, cross-port, pilot) testing, adjustment and servicing
Control valve sections: inlet, outlet, swing, travel, boom, blade, arm and auxiliary valve service
Pump testing, startup, torque adjustment, gear and piston pump disassembly and assembly
Manifold assemblies, accumulators, travel motors, swing motors and swivel joint rebuilds
Joystick, blade lever, control pattern selector valve and travel control valve diagnostics
Hydraulic X-Change manifolds, auxiliary valves and lock valves (boom and arm) servicing

Undercarriage & Track Systems

Blade installation and service
Rubber and steel track systems with tension adjustments, lug height checks and guide plate installation
Idler, sprocket, roller and tensioner servicing with parts identification and rebuilds
Swing circle gear bearing removal and installation

Upperstructure, Cab & Attachments

Upperstructure, cab, canopy, doors, windows and counterweight removal and installation
Seats, consoles, horn, fuel tank, floor mat, covers, tool box and travel lever servicing
Boom, arm (standard, long, extendable), bucket, clamp and tailgate installation
Attachment systems: X-Change (mechanical/hydraulic), KLAC™, Lehnhoff® and Pin Grabber quick couplers

Electrical System & Diagnostics

Electrical schematics, fuse/relay identification and troubleshooting charts
Battery, alternator, starter, lighting, sensors, wiper motor and magnetic lockout sensor servicing
Diagnostic service codes, control panel setup, deluxe instrument panel and keyless start
Controllers, motion alarm system, shut-off switch, travel motor auto-shift and service PC tool connections

Engine & Fuel System Overhaul

Engine specifications, troubleshooting, removal, torque data and compression testing
Cooling system service: radiator, water pump, thermostat and fan assembly
Lubrication system overhaul including oil pump, inspection and pressure testing
Fuel injection pump testing, timing, solenoid and camshaft servicing
Cylinder head removal, valve clearance, glow plugs, rocker arms, push rods and valve seat reconditioning
Crankshaft, pistons, bearings, camshaft, timing gears, flywheel and muffler service

HVAC System & Air Conditioning

Air conditioning system flow diagrams, safety equipment and refrigerant service charts
Blower fan, heater coil, evaporator, condenser, compressor, receiver/drier and expansion valve servicing
System charging/reclamation, pressure and temperature troubleshooting, and leak repair
HVAC ducts, valves, filters, thermostats and troubleshooting of insufficient air flow/cooling

Specifications & Technical Data

Excavator dimensions for standard, long and extendable arms with lift capacity charts
Performance charts for hydraulic cycle times, slew, drive, undercarriage and electrical systems
Torque values for SAE/metric bolts, hydraulic connection standards and fluid specifications
Conversion charts and required service tools for hydraulic, electrical, engine and HVAC

The Bobcat E32i Compact Excavator Service Manual provides precise maintenance, diagnostic and repair instructions for serial range AUYJ11001 & Above, ensuring long-term reliability and professional-grade servicing.