Bobcat E32 Compact Excavator Service Manual (6990708enUS)

Bobcat E32 Compact Excavator Service Manual 6990708enUs (09-16)

This detailed service manual provides full maintenance, diagnostic, and repair coverage for the Bobcat E32 Compact Excavator, covering serial numbers B2VV11001 & Above. It includes comprehensive procedures for hydraulic, electrical, engine, HVAC, undercarriage, and upperstructure systems, designed for professional workshops and technicians.

Model Covers:

Bobcat E32 Compact Excavator
S/N B2VV11001 & Above

Note: 

This manual provides full service coverage for early-generation E32 excavators, including hydraulic, powertrain, and electrical systems prior to the adoption of advanced CAN diagnostics.

👉 For later models or fuel-efficient variants, refer to:

• Bobcat E32 Compact Excavator Service Manual (6987272enUS)
• Bobcat E32 Compact Excavator Service Manual (7311300enUS)
• Bobcat E32i Compact Excavator Service Manual (7243979enUS)

File Format: PDF

Size: 25.79 MB

No. of pages: 886

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Procedures

• Safety protocols: silica dust, fire prevention, fueling, welding, grinding, and spark arrester systems
• Serial number locations, delivery reports, and excavator identification
• Cab and canopy servicing (ROPS/TOPS), windows, wipers, doors, lockouts and emergency exits
• Transport procedures, tailgate and side cover adjustments, seat belt and control console inspections
• Service schedules, air cleaner service, cab filters, lubrication, cooling, and hydraulic system fluid checks

Hydraulic System Testing & Service

• Hydraulic/hydrostatic schematics with troubleshooting for cylinder, swing and travel circuits
• Boom, arm, bucket, blade, clamp and extendable arm cylinder testing, removal, disassembly and rebuild
• Main, port, cross-port and pilot pressure relief valve adjustment and diagnostics
• Hydraulic control valve sections: boom, swing, blade, travel, arm, auxiliary and outlet service
• Pump torque adjustment, testing, removal, startup, gear and piston pump rebuilds
• Travel motors, swing motors, swivel joints, manifold assemblies and accumulators
• Joystick and control lever servicing with disassembly and reassembly
• Hydraulic X-Change and auxiliary valve servicing for early and later models

Undercarriage & Track Systems

• Blade servicing and track undercarriage for rubber and steel tracks with tension adjustments
• Idler, roller, sprocket and tensioner rebuild with parts identification and inspections
• Track maintenance, guide plate service and swing circle gear bearing installation

Upperstructure, Cab & Attachments

• Upperstructure removal and installation including cab, canopy, seat, consoles and counterweight
• Fuel tank, horn, toolbox, swing frame and bushing service
• Boom, arm (standard, long, extendable), bucket, clamp, tailgate and travel levers servicing
• Quick coupler systems (X-Change, hydraulic X-Change, KLAC™, Lehnhoff®) with inspection and troubleshooting

Electrical System & Diagnostics

• Electrical schematics, troubleshooting charts and fuse/relay identification
• Battery servicing, alternator inspections, starter testing, lighting and wiper motor service
• Diagnostic service codes, control panel setup, instrument panel, controllers and keyless start
• Motion alarm system, sensors, shut-off switch, auto-idle pressure sensor and travel motor auto-shift
• Service PC tool connections for advanced diagnostics

Engine & Fuel System Service

• Engine specifications, removal, torque values, troubleshooting and sensor locations
• Cooling system components: radiator, water pump, thermostat and fan service
• Lubrication system overhaul including oil pump, cooler, filter head and relief valve
• Fuel system components: high pressure pump, injectors, transfer pump, fuel cooler and valves
• Cylinder head service, valve clearance, glow plugs, rocker arms, push rods and camshaft inspections
• Crankshaft, pistons, bearings, flywheel, gearcase and turbocharger service
• Exhaust gas recirculation (EGR), intercooler and diesel oxidation catalyst servicing

HVAC & Air Conditioning

• Air conditioning system flow with safety procedures, service charts and refrigerant reclamation
• Compressor, condenser, receiver/drier, evaporator and expansion valve servicing
• Cab filters, blower fan, heater coil, valves, thermostat and HVAC duct installations
• Troubleshooting cooling, airflow, leaks and electrical faults with diagnostic charts

Specifications & Technical Data

• Excavator dimensions (standard, long and extendable arm), lift capacity and performance charts
• Hydraulic cycle times, drive, slew, undercarriage and electrical specifications
• Torque values for SAE/metric bolts, hydraulic connection specifications and fluid data
• Conversion charts and required service tools for hydraulic, engine, electrical and HVAC systems

The Bobcat E32 Compact Excavator Service Manual provides precise repair and diagnostic instructions, making it a critical resource for professional technicians servicing the E32 model.