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Bobcat E27z Compact Excavator Service Manual (7349963enUS)

Bobcat E27z Compact Excavator Service Manual 7349963 (08-18)

This professional service manual provides detailed technical guidance for the Bobcat E27z Compact Excavator, covering serial numbers B4B911001 & Above. It delivers step-by-step maintenance schedules, diagnostic procedures, and full repair coverage for hydraulic, engine, electrical, HVAC, and structural systems, ensuring precise service and reliable performance.

Model Covers:

Bobcat E27z Compact Excavator
S/N B4B911001 & Above

Note: This manual is designed for early-production E27z units starting from serial number B4B911001. It provides detailed technical guidance on the Zero Tail Swing configuration, hydraulic valve control, CAN-based diagnostics, and powertrain service.

👉 For the conventional tail swing version, refer to: Bobcat E27 Compact Excavator Service Manual (7349758enUS)

👉 For updated E27z models with revised components and wiring: Bobcat E27z Service Manual (7354905enUS)

File Format: PDF

Size: 34.28 MB

No. of pages: 770

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Operations

  • Comprehensive safety protocols including silica dust, fire prevention, fueling and welding precautions
  • Serial number identification, delivery reports, excavator identification procedures
  • Cab and canopy (ROPS/TOPS/FOPS) servicing, windows, wipers, heating ducting and canopy structure
  • Transporting instructions, tailgate and side cover servicing, control console lockout and seat belt inspections
  • Service schedules, inspection checkbook, air cleaner, fuel, cooling and lubrication system maintenance

Hydraulic System Testing & Service

  • Hydraulic/hydrostatic schematics with troubleshooting of circuits (travel, swing, cylinder)
  • Boom, arm, bucket, blade and clamp cylinder testing, removal, disassembly and assembly
  • Relief valve (main, port, cross-port, pilot) adjustment and diagnostic testing
  • Piston and gear pump torque adjustment, flow testing, removal, startup and rebuilds
  • Control valve sections, manifolds, travel motors, swing motors and swivel joints servicing

Undercarriage & Track Components

  • Blade removal and installation procedures
  • Rubber and steel track components including tensioning, lug inspection, idler rebuilds and sprocket replacement
  • Track maintenance with damage identification and guide plate installation
  • Swing circle gear bearing removal and installation

Upperstructure, Cab & Attachments

  • Cab and canopy servicing, console disassembly, covers, counterweight and seat removal
  • Travel levers, pedals, horn, tool box, tailgate, side covers and floor mat installation
  • Boom, arm, bucket, clamp and quick coupler systems (KLAC™ & Lehnhoff®) installation and servicing

Electrical System & Controls

  • Complete electrical schematics, fuse/relay identification, harness descriptions
  • Battery servicing, alternator inspections, starter testing, lights and sensors maintenance
  • Diagnostic service codes, control panel setup, keyless start, instrument panel and controllers
  • Motion alarm system, wiper motor and laptop PC tool connections

Engine & Fuel System Service

  • Engine specifications, troubleshooting, removal, compression checks and re-grind data
  • Cooling system (radiator, pump, thermostat), lubrication system and oil pressure testing
  • Fuel injection pump timing, solenoid testing, injector nozzle inspection and camshaft servicing
  • Cylinder head removal, valve adjustment, crankshaft and piston rebuilds, camshaft and timing gear servicing
  • Flywheel housing, couplers and hydraulic pump connections

HVAC & Heating System

  • Cab filter replacement, blower fan and heater coil servicing
  • Troubleshooting for insufficient air flow and electrical malfunctions
  • Heater valves and duct removal and installation

Specifications & Technical Data

  • Excavator dimensions and rated lift capacities for cab/canopy with different arms and counterweights
  • Engine and hydraulic specifications, cycle times, electrical system and drive performance
  • Torque charts for SAE/metric bolts, hydraulic connection specifications and fluid data
  • Conversion charts and required service tools for hydraulic, electrical, engine and HVAC

The Bobcat E27z Compact Excavator Service Manual delivers detailed repair and maintenance coverage, ensuring long-term performance and technical accuracy for the E27z model.

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