Bobcat E145 Compact Excavator Service Manual (7387076enUS)

Bobcat E145 Compact Excavator Service Manual 7387076 (09-19)

This comprehensive service manual provides full technical coverage for the Bobcat E145 Compact Excavator, covering serial numbers B4WU11001 & Above. It delivers complete maintenance, hydraulic, engine, fuel, electrical, HVAC, and undercarriage servicing instructions with detailed schematics and troubleshooting guides for professional repair and workshop operations.

Model Covers:

Bobcat E145 Compact Excavator
S/N B4WU11001 & Above

File Format: PDF

Size: 132.74 MB

No. of pages: 1446

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety & Maintenance Operations

• Safety instructions: fire prevention, hot fluids, electrical hazards, PPE and ROPS requirements
• Transportation: loading, unloading and over-the-road regulations
• Operator procedures: starting/stopping engine, slope operations, towing, parking and preservation
• Maintenance: track tension adjustments, hydraulic hose inspection, battery handling and environmental precautions
• Hazardous materials handling, asbestos/silica information, noise and vibration exposure guidelines

Specifications & Performance Standards

• Component locations, machine dimensions and working ranges
• Weight data, material loads and operational performance standards
• Hydraulic cylinder cycle times, travel speed, track revolution speed and swing function testing
• Operational performance test guidelines with evaluation of hydraulic and swing drift

Engine & Fuel System

• Engine specifications, lifting procedures, identification and maintenance
• Lubrication system: oil pump, filter, pan and pressure tests with wear inspections
• Cooling system: water pump, oil cooler, thermostat and piston cooling jets
• Fuel system: pre-filters, injection pump, injectors, timing checks, priming and cleanliness standards
• Air intake/exhaust: DOC, SCR emissions module, DEF dosing control and aftertreatment servicing
• Electrical system: ECM, sensors, alternator, starter and complete control diagnostics

Upperstructure & Cab

• Cab removal, installation, ROPS inspection and glass replacement procedures
• Counterweight servicing with attachment safety and reinstallation instructions
• Hydraulic oil tank and fuel tank servicing with specifications and parts listings

Hydraulic System & Components

• Main pump (axial piston), pilot gear pump, regulators and torque adjustments
• Main control valve disassembly, relief valve adjustment, cleaning and reassembly
• Swing device: swing motor, reduction gear, parking brake with theory of operation and troubleshooting
• Joystick, dozer joystick, solenoid, EPPR valves and accumulator servicing
• Center joint and swing bearing servicing with removal, installation and reassembly instructions
• Travel device, track assembly and dozer system servicing with detailed wear limits and tolerances
• Hydraulic schematics, troubleshooting charts, power mode valve testing and flow meter procedures

Front Equipment & Cylinders

• Boom and arm removal/installation with one-piece boom specifications
• Bucket servicing: tooth replacement, O-ring renewal, detachment and reversal
• Cylinder disassembly/reassembly with seal servicing, piston nut torqueing and troubleshooting

Electrical & Diagnostic Systems

• Engine starting/charging circuits, monitoring systems and multifunction gauge operation
• Diagnostic codes, EPOS electronic hydraulic control system and smart power control
• Automatic idle, travel speed control, overload warning device and failure mode identifier codes
• Lighting, wiper systems, audio controller circuits and overload warning device servicing

HVAC & Air Conditioning

• System layout, control panel, receiver/dryer and air conditioner/heater circuits
• Cabin filters, blower motor, evaporator, condenser, compressor, sensors and expansion valve
• Refrigerant servicing: recovery, vacuuming, leakage checks and recharging procedures

Options & Quick Coupler Systems

• One-way, two-way and rotating hydraulic piping installations with air bleeding procedures
• Quick coupler operation with hydraulic schematic, tool attachment and detachment instructions

The Bobcat E145 Compact Excavator Service Manual ensures full diagnostic, repair and maintenance coverage for S/N B4WU11001 & Above, supporting advanced workshop-level servicing and long-term machine performance.