Bobcat 5610 Toolcat SN B2LH11001 & Above Service Manual (6990864enUS)

Bobcat Toolcat 5610 Utility Work Machine SN B2LH11001 & Above Service Manual 6990864enUS (10-18) (G)

This professional service manual delivers complete repair, diagnostics, and maintenance coverage for the Bobcat Toolcat 5610 Utility Work Machine, covering serial numbers B2LH11001 & Above. It features detailed procedures for hydraulics, drivetrain, HVAC, engine systems, electrical components, PTO, and safety operations.

Model Covers:

Bobcat Toolcat 5610 Utility Work Machine
S/N B2LH11001 & Above

File Format: PDF

Size: 29.04 MB

No. of pages: 840

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety & Maintenance

• Lift arm support procedures, spark arrester cleaning, tire and pivot pin maintenance
• Oil, coolant, fuel and hydraulic system servicing and refill schedules
• Storage prep, service intervals, remote start kits and trailer transport guides

Hydraulic & Hydrostatic Systems

• Lift, tilt, steering, PTO and three-point cylinders testing and repair
• Relief valve diagnostics, pilot manifolds (w/ & w/o traction control), hydraulic pump assembly
• Control joystick variants, remote hydraulics diverter valves, Bob-Tach block servicing
• Fluid reservoir, filters, oil cooler, and full hydraulic schematics included

Drivetrain & Undercarriage

• Hydrostatic drive motor & pump, belt tensioners, charge pressure and neutral adjustments
• Front/rear transaxle teardown, CV shaft servicing, hub and brake components
• Drive pedal and control linkage inspection, shocks, spindles, tie rods and control arms

Mainframe & Structural Systems

• Operator and passenger seats, floor/center consoles, fenders, headliner and lift arms
• Fuel tank, steering column, three-point hitch: top/lower links, stabilizer and rock shaft
• Bob-Tach lever systems (manual/power), rear covers, windows, access covers

Electrical System & Diagnostics

• Fuse and relay panels, controller wiring, diagnostic codes and password setup
• Display controller panel calibration, interlock systems (TICS™), wheel position sensors
• Starter, alternator, ECU, RPM and speed sensors, horn and backup alarm systems
• Service PC connection, throttle and brake pedal calibration, control panel setup

Engine & Fuel Systems

• Fuel injection, pump timing, DOC, crankshaft and piston service procedures
• Thermostat and water pump, valve clearance, cylinder head and camshaft inspection
• EGR diagnostics, rocker arm service, oil cooler bypass valve and high pressure pump

HVAC & A/C Systems

• Blower, evaporator coil, expansion valve, heater coil and thermostat replacement
• Pressure gauge troubleshooting, refrigerant recovery, poor cooling diagnostics
• Compressor clutch, receiver/drier, condenser and valve disassembly included

Specifications & Tools

• 5610 model specs: dimensions, torque values, capacities, and engine data
• SAE/Metric bolt torque, fluid specifications, hydraulic fitting guides
• Quick-Lok, port seal and thread types, metric conversions, full tool list by system

This detailed Bobcat Toolcat 5610 Service Manual is the ultimate reference for technicians requiring professional-grade guidance on diagnostics, calibration, and overhaul procedures.

Note: This is the most recent service manual for the Bobcat 5610 Toolcat, covering units with serial numbers starting from B2LH11001. It includes full integration of updated engine electronics, PTO enhancements, and the latest hydraulic schematics introduced in 2018 models.

Looking for earlier versions? Choose the correct manual below based on your serial number:

• SN APFB11001 & Above (2016) — Ideal for mid-generation 5610 Toolcat machines that use earlier electronic control systems and PTO modules.
  View Manual

• SN A7Y711001 & Above (2016) — Suitable for early 2016 models with basic hydraulic layout and older joystick calibration schemes.
  View Manual

Matching your exact serial number to the correct manual helps avoid errors in calibration, diagnostics, or part replacement.