Bobcat 5610 Toolcat SN APFB11001 & Above Service Manual (6990054enUS)

Bobcat Toolcat 5610 Utility Work Machine SN APFB11001 & Above Service Manual 6990054enUS (08-16) (G)

This official service manual provides complete repair and maintenance instructions for the Bobcat Toolcat 5610 Utility Work Machine, covering serial numbers APFB11001 & Above. It includes extensive diagnostics, hydraulic and hydrostatic systems, engine service, electrical schematics, HVAC, and PTO procedures for advanced maintenance operations.

Model Covers:

Bobcat Toolcat 5610 Utility Work Machine
S/N APFB11001 & Above

File Format: PDF

Size: 28.88 MB

No. of pages: 872

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety & Maintenance Operations

• Jackstand placement, lift arm support device, cab safety and transport procedures
• Fueling, oil changes, air cleaner servicing and spark arrester cleaning
• Bob-Tach® systems maintenance (manual and power), tire care, pivot pin lubrication
• Remote start tool kits (MEL1563 & 7217666) setup and diagnostics

Hydraulic & Hydrostatic Systems

• Lift, tilt, steering and PTO cylinder testing, disassembly and installation
• Detailed hydraulic schematics, port and relief valve testing, control valve assembly
• Pilot manifold servicing (with and without traction control), pump diagnostics
• Hydraulic fluid reservoir, filter housings, oil cooler, auxiliary coupler blocks

Drive & Transmission Systems

• Hydrostatic pump/motor calibration, charge pressure testing, belt tensioning
• Front/rear transaxle removal and disassembly, CV shaft and hub servicing
• Brake assembly for both axles, drive pedals and shocks, steering column removal

Mainframe, Hitch & Cab Components

• Operator and passenger seat disassembly, headliner, floor and center consoles
• Fender removal, windows, rear cover, Bob-Tach® blocks, armrest, lift arms
• Three-point hitch system: top/lower links, lift rod, stabilizer and rock shaft service

Electrical & Diagnostics

• Complete wiring diagrams, controller setup, fuse and relay panel identification
• Speed sensors, interlock systems (TICS™), throttle calibration and job clock setup
• Starter, alternator, solenoid testing, front horn, back-up alarm, lights, display panel
• Advanced control panel programming, password setup, calibration with PC software

Engine & Fuel System Service

• Glow plugs, injectors, fuel camshaft, pump and timing, compression and oil pressure tests
• Crankshaft and camshaft procedures, piston service, lubrication and cooling system
• Turbocharger, EGR valve diagnostics, thermostat and valve train reconditioning

HVAC & Air Conditioning System

• Full A/C system flow diagrams and safety chart, HVAC diagnostics and electrical testing
• Compressor servicing, refrigerant charging, evaporator and condenser replacement
• Expansion valve, blower fan, heater coil and valve service, thermostat and switches

Technical Specifications

• Dimensions, engine specs, torque charts, PTO, hydraulics, fuel consumption
• SAE/Metric bolt torque, fluid specs, Quick-Lok and fitting types, tool lists
• Conversion charts (imperial/metric) and full service tool catalog by system

This in-depth Bobcat Toolcat 5610 Service Manual is the ultimate resource for diagnostics, repairs, and performance optimization.

Note: This service manual is intended for Bobcat 5610 Toolcat models with serial numbers starting from APFB11001. It supports mid-2016 models equipped with early electronic joysticks, modular PTO components, and the first generation of enhanced hydrostatic systems.

If your machine is newer or older, refer to the appropriate version below:

• SN B2LH11001 & Above (2018) — Choose this for the latest generation units featuring upgraded diagnostics, electronic PTO control, and updated wiring harnesses.
  View Manual

• SN A7Y711001 & Above (2016) — Use this for slightly older 2016 models with simpler joystick configurations and fewer control system options.
  View Manual

Always check your Toolcat’s serial number before starting service to ensure compatibility with wiring diagrams, joystick types, and PTO setups.