Bobcat 5600 Toolcat SN AHG811001 & Above Service Manual 6990860enUS (10-18) (G)

Bobcat 5600 Toolcat SN AHG811001 & Above Service Manual 6990860enUS (10-18)

This latest-generation Bobcat 5600 Toolcat service manual (SN AHG811001 & Above) offers 790 pages of advanced diagnostics and technical service coverage, featuring new diesel oxidation catalyst (DOC) procedures, updated ECU signal testing, high-pressure fuel system servicing, and enhanced drive and hydraulic system schematics for modern emission-compliant engines.

Model Covers:

Bobcat 5600 Toolcat S/N AHG811001 & Above

File Format: PDF

Size: 26.77 MB

No. of pages: 790

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Emission-Compliant Engine & DOC Systems

• Dedicated diesel oxidation catalyst (DOC) service procedures
• Injector signal and inline testing, fuel cooler and bypass valve diagnostics
• High-pressure pump, recirculation valve, and fuel rail service with top-end component inspection

Hydraulic & Hydrostatic Systems

• Lift/tilt/cargo box cylinder teardown, Bob-Tach valve blocks, and port relief valve testing
• Dual-mode pilot manifold and updated diverter valve variants (FFI, FFH)
• Oil cooler/radiator integration, reservoir screen service, and power steering pump overhaul

Drive System, CV Shaft & Brake Assemblies

• Drive belt and pulley diagnostics, exhaust tube servicing for access
• CV shaft and boot removal (front/rear), spindle, tie rod and toe adjustments
• Transaxle disassembly: brake housing, primary housing, tensioner pulley testing

Electrical System & ECU/Controller Integration

• Full diagnostics for ECU, display controller, drive controller, and harness maps
• Calibration routines: throttle position, brake, travel pedal, job and maintenance clocks
• Sensor checks: wheel position, speed, flywheel RPM, armrest, front horn, backup alarm

Cab & Structural Features

• Operator/passenger seat and console updates with center console integration
• New headliner and floor access procedures, steering column and shock servicing
• Window and fender removal, cargo box and lift arm servicing

HVAC System & A/C Optimization

• Full A/C flow schematic, coil and evaporator procedures, refrigerant charging & leak detection
• Compressor oil, pressure switch, expansion valve and receiver/drier service
• Heater valve, blower fan, and thermostat procedures for stable climate control

This Bobcat 5600 Toolcat Service Manual delivers the most emission-compliant and sensor-integrated technical support for the newest generation of Toolcat machines (SN AHG811001 & Above).

Note: This is the most recent service manual for Bobcat 5600 Toolcat models with serial numbers starting from AHG811001. It includes updated schematics, detailed component diagnostics, and advanced servicing procedures tailored for newer machines.

Need a different version?

If your machine has a different serial number, please check the correct manual below:

• SN A94Y11001 & Above (2016) — Covers slightly earlier builds, commonly found in late 2015 and 2016.
  View Manual

• SN A0W111001 & Above (2016) — Designed for models from the same generation, with minor differences in joystick and valve layout.
  View Manual

• SN A00211001 & Above, SN A00311001 & Above (2010) — For early 2010s units with basic control systems and standard cab electronics.
  View Manual

• SN 424711001 & Above, SN 424811001 & Above (2009) — Recommended for users with late 2000s models before digital upgrades.
  View Manual

• SN 520511001 & Above (2009) — Best fit for early 2009 models, legacy engines, and initial hydrostatic designs.
  View Manual

Always verify your serial number before proceeding with service. Using the correct manual ensures compatibility and prevents errors.