Bobcat 5600 Toolcat SN A94Y11001 & Above Service Manual (6990050enUS)

Bobcat 5600 Toolcat SN A94Y11001 & Above Service Manual 6990050enUS (08-16)

This expanded service manual covers Bobcat 5600 Toolcat models SN A94Y11001 & Above and offers enhanced system diagnostics, including traction control support, EGR system service, and updated remote start tools. With 816 pages of precise technical procedures, it’s engineered for advanced technicians managing full service cycles across drive, hydraulic, HVAC, electrical, and emission systems.

Model Covers:

Bobcat 5600 Toolcat S/N A94Y11001 & Above

File Format: PDF

Size: 26.99 MB

No. of pages: 816

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Advanced Maintenance & Remote Tools

• Includes new remote start tool kits MEL1563 & 7217666, with advanced harness diagnostics
• Expanded service schedule, pivot pin and spark arrestor maintenance, traction control calibration
• Support for EGR system inspection and maintenance procedures (unique to this series)

Hydraulic & Hydrostatic Systems

• Multi-generation pilot manifolds (with/without traction control), plus enhanced auxiliary block servicing
• Comprehensive cylinder diagnostics: lift, tilt, cargo box, steering, Bob-Tach
• New disassembly procedures for high-flow control valve sections and diverter valve variants

Drive System & CV Shaft Maintenance

• Detailed trans axle disassembly, torque specs, CV shaft servicing and toe adjustment procedures
• Control arm and spindle diagnostics, brake housing service, and updated belt tensioner protocols
• Hub and boot removal options split by front/rear service designations

Engine Overhaul, EGR & Turbocharger System

• Expanded camshaft, push rod and bridge arm procedures; valve timing and glow plug tests
• Governor and fuel pump assemblies, injection nozzle pressure, spray pattern, and seat tightness checks
• Turbocharger testing, plus dedicated chapter on EGR system diagnostics and removal

Electrical, Sensors & Calibration Features

• Updated wiring harness identification, fuse/relay layout by cab/frame panel
• Display/controller service including job clock, password lockout, traction control interface
• Sensor diagnostics: speed, wheel position, flywheel RPM, throttle position, brake/travel pedal

Cab Layout, Seating & Joystick Configuration

• Dual joystick compatibility with serial-dependent console layouts and labeling
• Operator/passenger seat servicing, shock mounts, arm rests, and full window/fender access
• Headliner and control arm frame support removals with serial-specific notes

HVAC & A/C Expansion

• Two-stage thermostat coverage (early and later serials), new heater valve specs
• Front horn, pressure relief valve, receiver/drier, and compressor belt replacement
• Updated troubleshooting flow for airflow obstruction, temp/pressure mismatch and charge procedures

 This Bobcat 5600 Toolcat Service Manual provides the most expanded and up-to-date repair documentation for precision maintenance and advanced system support for SN A94Y11001 & Above machines.

Note: This manual covers Bobcat 5600 Toolcat machines with serial numbers beginning from A94Y11001. It is intended for mid-2010s models, including those with upgraded hydraulic controls and improved cooling systems.

Is your serial number different?

Find the appropriate manual based on your specific model year and serial number below:

• SN AHG811001 & Above (2018) — Choose this for the latest generation machines with advanced control modules and diagnostics.
  View Manual

• SN A0W111001 & Above (2016) — A parallel 2016 model series with slightly different joystick and console configurations.
  View Manual

• SN A00211001 & A00311001 & Above (2010) — Refer to this for earlier generation Toolcats with simpler electronics.
  View Manual

• SN 424711001 & 424811001 & Above (2009) — For older pre-2010 units that lack the newer hydraulic and electrical designs.
  View Manual

• SN 520511001 & Above (2009) — Use this manual for early 2009 models with basic hydraulic and drive systems.
  View Manual

Be sure to match the serial number on your unit to avoid referencing the wrong components or procedures.