Bobcat 5600 Toolcat SN A0W111001 & Above Service Manual (6904792enUS)

Bobcat 5600 Toolcat SN A0W111001 & Above Service Manual 6904792enUS (08-16)

This professional-grade manual provides comprehensive service information for Bobcat 5600 Toolcat models S/N A0W111001 & Above. With 741 pages, it covers remote diagnostics (MEL1563 & 6689779 tools), high-flow hydraulic circuits, turbocharged engine overhaul, electronic calibration, and advanced HVAC system servicing. Ideal for skilled technicians handling full lifecycle repairs.

Model Covers:

Bobcat 5600 Toolcat S/N A0W111001 & Above

File Format: PDF

Size: 23.23 MB

No. of pages: 741

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Safety, Maintenance & Remote Start Tools

• Full safety procedures, jackstand positioning, service intervals and charting
• Integration of MEL1563 & 6689779 remote start tools for diagnostics and service
• Lubrication locations, pivot pins, air/fuel filter service, biodiesel specifications

Hydraulic & Hydrostatic Systems

• Servicing of lift/tilt/cargo/steering/Bob-Tach cylinders including testing and assembly
• Main relief, port relief, and control valve (lift, tilt, box, high flow, auxiliary) procedures
• Hydraulic pump section diagnostics (lift, cooling, steering), reservoir, oil cooler, and diverter valves

Drive System & Trans Axle Service

• Front/rear trans axle, brake housing, and primary housing disassembly/assembly
• Hub and CV shaft procedures, torque checks, belt and tensioner maintenance
• Toe alignment and control arm inspection including upper/lower removal

Engine Overhaul & Turbocharger System

• Injection pump timing, fuel nozzle pressure, glow plugs, and valve clearance service
• Comprehensive cylinder head, crankshaft, piston, camshaft and timing gear servicing
• Turbocharger testing, oil pressure checks, thermostat, radiator, fan and water pump overhaul

Electrical System & Calibration

• Fuse/relay panel layouts, controller diagnostics, voltage and solenoid testing
• TICS system, armrest sensors, wheel position/speed sensors, and travel direction lever
• Throttle and brake calibration, password lockout setup, job clock and maintenance clock setup

Cab Components & Operator Controls

• Cab, seats, belts, armrests, floor and center console configurations by joystick version
• Bob-Tach (manual/power), lift arm, cargo box, steering column and pedal servicing
• Window removal, fender access, control arm spindle and tie rod service

HVAC & A/C Troubleshooting

• Flow charts, compressor belt and clutch, receiver/drier, evaporator coil and valve maintenance
• System charging (manifold gauge), leak detection, electrical diagnostics and poor performance isolation
• Heater valve disassembly (version-specific), blower fan, thermostat and expansion valve service

This Bobcat 5600 Toolcat Service Manual offers professional-grade insights and step-by-step technical guidance for accurate service, system upgrades, and long-term reliability.

Note: This service manual is tailored for Bobcat 5600 Toolcat machines with serial numbers starting from A0W111001. It includes detailed hydraulic schematics, advanced joystick configurations, and updated drivetrain diagnostics common to the 2016 production line.

Looking for a different version? Check the correct manual based on your machine's serial number:

• SN AHG811001 & Above (2018) — For the latest Toolcat models with enhanced control systems and upgraded cabin electronics.
  View Manual

• SN A94Y11001 & Above (2016) — From the same production period, includes variations in joystick wiring and cab console layout.
  View Manual

• SN A00211001 & A00311001 & Above (2010) — Older Toolcat units with less advanced hydraulic and electrical systems.
  View Manual

• SN 424711001 & 424811001 & Above (2009) — Legacy configuration prior to electronic joystick upgrades.
  View Manual

• SN 520511001 & Above (2009) — Early 2009 machines with basic controls and analog instrumentation.
  View Manual

Please verify your machine’s serial number to ensure compatibility before performing service operations.