Bobcat 5600 Toolcat SN 520511001 & Above Service Manual (6901892)

Bobcat 5600 Toolcat SN 520511001 & Above Service Manual 6901892 (5-09)

This comprehensive technical manual provides in-depth diagnostic, repair, and maintenance procedures for the Bobcat 5600 Toolcat (S/N 520511001 & Above). It includes detailed instructions on hydraulic and hydrostatic systems (lift, tilt, cargo box cylinders, main relief valves, pumps, motors), axle/differential servicing, and brake disassembly/reassembly. Extensive engine service sections cover cooling systems, lubrication, fuel system checks, injector servicing, timing and valve adjustments, and complete engine reconditioning.

Model Covers:

Bobcat 5600 Toolcat

S/N 520511001 & Above

File Format: PDF

Size: 16.34 MB

No. of pages: 602

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Operations

• Routine maintenance, lubrication points, engine cooling system checks, air filter service
• Tire rotation, fuel system bleeding, spark arrestor maintenance
• Lifting/blocking machine guidelines, transport and towing instructions

Hydraulic & Hydrostatic Systems

• Hydraulic/hydrostatic schematics, pressure tests, main relief valve adjustments
• Cylinder service (lift, tilt, cargo box), hydraulic pump and motor overhaul
• Hydraulic fluid reservoir maintenance, joystick control lever servicing

Drive System & Axle Servicing

• Brake assembly disassembly/reassembly, axle shaft servicing
• Hydrostatic pump/motor checks, charge pressure verification, drive belt adjustments
• Differential lock and steering cylinder repairs

Main Frame & Operator Cab

• Operator cab removal/installation, seat and seatbelt replacements
• Lift arm and cargo box removal, steering column service, Bob-Tach maintenance
• Console and pedal servicing, frame component replacements

Electrical System & Diagnostics

• Complete electrical schematics, fuse locations, starter/alternator diagnostics
• Instrument panel troubleshooting, sensor replacements, calibration procedures
• Service PC connection, TICS system inspections, wheel speed and position sensor servicing

Engine Overhaul & Fuel System

• Compression testing, glow plug checks, injector nozzle and fuel pump timing
• Cylinder head and valve reconditioning, piston and connecting rod service
• Crankshaft bearings, oil pump checks, and complete engine reassembly guidelines

Heating, Ventilation & Air Conditioning (HVAC)

• System troubleshooting, compressor and condenser maintenance
• Refrigerant handling and recharge, thermostat and evaporator replacements
• Air conditioning performance testing and detailed servicing charts

This Bobcat 5600 Toolcat Service Manual is essential for accurate diagnostics, professional servicing, and maintaining operational efficiency.

Note: This manual is for Bobcat 5600 Toolcat models with serial numbers beginning from 520511001. It supports the earliest generation of modern Toolcat machines, featuring standard hydrostatic systems, basic analog instrumentation, and the original drivetrain layout prior to major upgrades in 2010 and beyond.

If your Toolcat belongs to another production series, refer to the appropriate manual below:

• SN AHG811001 & Above (2018) — Latest version with full electronic diagnostics, ECU control, and enhanced cab and engine systems.
  View Manual

• SN A94Y11001 & Above (2016) — Mid-generation Toolcats with electronic joysticks, updated control panels, and revised hydraulic layouts.
  View Manual

• SN A0W111001 & Above (2016) — Similar to A94Y series with minor variations in control harnesses and cab modules.
  View Manual

• SN A00211001 & A00311001 & Above (2010) — Generation after yours, featuring improvements in electronics and hydrostatic components.
  View Manual

• SN 424711001 & 424811001 & Above (2009) — A slightly newer build with nearly identical systems, but minor mechanical refinements.
  View Manual

Be sure to match your machine’s serial number to avoid referencing outdated or incompatible service instructions.