Bobcat 5600 Toolcat SN 424711001 & Above, 424811001 & Above Service Manual (6902819)

Bobcat 5600 Toolcat SN 424711001 & Above, 424811001 & Above Service Manual 6902819 (8-09)

This technical service manual provides detailed maintenance, diagnostics, and repair procedures for Bobcat 5600 Toolcat models (S/N 424711001 & Above, 424811001 & Above). It covers extensive hydraulic and hydrostatic systems, PTO hydraulic motor servicing, axle and differential maintenance, detailed engine reconditioning (including turbocharger systems), and HVAC diagnostics.

Model Covers:

Bobcat 5600 Toolcat S/N 424711001 & Above
Bobcat 5600 Toolcat S/N 424811001 & Above

File Format: PDF

Size: 17.92 MB

No. of pages: 643

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Maintenance & Safety Procedures

• Routine checks and lubrication, air cleaner service, cooling system maintenance
• Fuel system procedures, tire rotation guidelines, and spark arrestor maintenance
• Machine lifting/blocking, transport loading, and towing guidelines

Hydraulic & Hydrostatic Systems

• Hydraulic schematics, troubleshooting charts, relief valve adjustments
• Detailed servicing for lift, tilt, cargo box cylinders, PTO hydraulic motor, and diverter valves
• Hydrostatic motor and pump rebuild procedures, hydraulic fluid reservoir servicing

Drive & Axle Systems

• Brake system repairs, axle shaft servicing, differential lock assembly
• Hydrostatic drive belt adjustment, charge pressure verification, steering cylinder service
• Comprehensive procedures for axle hub and tie rod maintenance

Main Frame & Operator Cab

• Operator cab and seat maintenance, steering column and console replacements
• Detailed instructions for lift arm, cargo box, and Bob-Tach servicing
• Frame, hitch, pedal, and fender removal and installation procedures

Electrical System & Diagnostics

• Complete electrical wiring diagrams, fuse/relay location charts
• Diagnostics for alternator, starter, battery, sensors, and display controller
• Service code troubleshooting, calibration instructions, wheel sensor replacements

Engine Overhaul & Turbocharger

• Specific servicing procedures for Kubota engines V2203-M-DI and V2003-M-DI-T (Turbo)
• Compression tests, fuel injector servicing, injection pump timing
• Cylinder head reconditioning, valve clearance adjustments, piston and connecting rod maintenance
• Turbocharger inspection and servicing, crankshaft and bearing replacement

HVAC System & Air Conditioning

• Detailed AC system diagnostics, refrigerant handling, system recharging
• Compressor, condenser, thermostat, evaporator, and expansion valve servicing
• Performance checks, troubleshooting flowcharts, and safety guidelines

This Bobcat 5600 Toolcat Service Manual offers precise technical guidance essential for professional maintenance and optimal equipment performance.

Note: This manual is designed for Bobcat 5600 Toolcat units with serial numbers starting from 424711001 and 424811001. It represents the late-2009 generation, before the major redesigns in electronics and hydraulic distribution introduced in 2010 and beyond. Suitable for machines still using analog dashboards, classic axle configurations, and non-electronic joysticks.

If your machine is part of a different series, consider the following manuals:

• SN AHG811001 & Above (2018) — Modern version with ECU integration, electronic diagnostics, and smart joystick mapping.
  View Manual

• SN A94Y11001 & Above (2016) — Advanced hydraulic and electrical system updates, ideal for units produced mid-decade.
  View Manual

• SN A0W111001 & Above (2016) — Similar generation with different cab layouts and updated joystick assemblies.
  View Manual

• SN A00211001 & A00311001 & Above (2010) — Transition-era machines with upgraded controls and service electronics.
  View Manual

• SN 520511001 & Above (2009) — For early-2009 builds with baseline hydraulic layouts and simpler service structures.
  View Manual

Always confirm your machine's serial number to avoid using procedures not compatible with your model year or component setup.