Bobcat 3600 Utility Vehicle Service Manual - AVW Series (6990371enUS)

Bobcat 3600 Utility Vehicle Service Manual 6990371 (04-14)

This detailed service manual provides complete technical diagnostics and repair instructions for the Bobcat 3600 Utility Vehicle. Covering all major systems including hydrostatic drive, brakes, drivetrain, engine, HVAC, and electronics, it is an ideal resource for technicians and maintenance teams working with this model in the field or shop.

Model Covers:

Bobcat 3600 Utility Vehicle

S/N AVW211001 & Above

S/N AVW220001 & Above

File Format: PDF

Size: 17.50 MB

No. of pages: 646

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Table of Contents Overview:

Routine Maintenance & Operator Safety

• Service schedules, lubrication charts, fluid types and maintenance intervals
• ROPS/OPS safety structures, spark arrester system and cab access procedures
• Towing, transport, fuel handling, and utility vehicle storage methods

Drive System & Brake Components

• Front and rear brake disassembly, pad inspection, caliper servicing, disc runout checks
• Transmission repair, planetary differential rebuild, shift cable adjustment and diagnostics
• Final drive, CV joint, bearing carrier, prop shaft and gearcase component-level servicing

Frame, Suspension & Steering

• Shock, A-arm, tie rod, axle brace and rear suspension link replacement
• Steering column and steering box service, tilt shock, wheel bearing and toe adjustment
• Tailgate, fender, door and windshield removal/installation procedures

Electrical & Control Systems

• Battery, alternator, starter, wiring harness and lighting circuit diagnostics
• Instrument cluster, switch testing (AWD, brake light, headlight, gear selector, etc.)
• Back-up alarm, glow plugs, speed sensors, oil pressure and hydraulic temp sensors

Engine Service & Fuel Injection

• Full engine teardown procedures including crankshaft, camshaft, pistons and valves
• Fuel injection pump and timing, stop solenoid testing, and injector nozzle diagnostics
• Cooling and lubrication system procedures with radiator, pump and oil pressure checks

Hydraulic & Hydrostatic Systems

• Steering valve, gear pump, reservoir, manifold valve and filter housing service
• Hydrostatic pump and motor testing, charge pressure measurement and disassembly
• System troubleshooting diagrams and component calibration charts

HVAC & Air Conditioning

• Compressor, condenser, evaporator coil, receiver/drier and thermostat diagnostics
• Blower fan inspection, belt service, refrigerant pressure charts and troubleshooting trees
• Leak repair, system charging and component-level servicing procedures

📌 Note:
This service manual is designed for Bobcat 3600 Utility Vehicles with serial numbers AVW211001 & above and AVW220001 & above. It provides in-depth repair procedures for the full vehicle system: engine, transmission, hydrostatic components, brake system, HVAC, electrical diagnostics, and more.

If your machine is part of a newer series or has updated components, please refer to:

• 7252955enUS – Covers updated B3C series with revised electrical, HVAC, and engine service procedures.

This Bobcat 3600 Utility Vehicle Service Manual is the definitive reference for professional repair, inspection and system calibration.