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Bobcat 116 Hydraulic Excavator Service Manual (6570484)

Bobcat 116 Hydraulic Excavator Service Manual 6570484 (4-87)

This official service manual offers complete maintenance, testing, and repair instructions for the Bobcat 116 Hydraulic Excavator. Covering key systems such as engine servicing, powertrain disassembly, hydraulic system diagnostics, undercarriage repair, and work equipment assembly, this manual is essential for technicians and operators maintaining or repairing the Bobcat 116 model.

Model Covers:

Bobcat 116 Hydraulic Excavator (MELROE)

File Format: PDF

Size: 7.30 MB

No. of pages: 212

Quality: 3/5: Readable text, low-quality images

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

Safety and Specifications

  • General precautions, preparation and safe work practices
  • Standard bolt torques, coating materials, wire color codes
  • Oil/coolant capacities and machine weights

Engine Testing, Adjustment & Overhaul

  • Valve clearance adjustment and compression measurement
  • Fuel injection timing and fan belt tension testing
  • Air bleeding, radiator, starter, alternator, cylinder head, injection pump removal

Powertrain System

  • Swing circle and swing machinery (S/N specific) function and assembly
  • Sprocket, final drive, and track frame component maintenance
  • Complete disassembly and reassembly of swing motor and drivetrain

Undercarriage

  • Track rollers, recoil springs, idlers, and track shoe disassembly
  • Maintenance standards for serial ranges (S/N 11999 and below/above)

Hydraulic System

  • Hydraulic schematics, flow diagrams, and circuit logic
  • Pump performance testing and main/port relief valve adjustment
  • Hydraulic cylinder, swing/travel motor, valve disassembly and reassembly

Work Equipment

  • Removal/installation of boom, arm, bucket, blade, and floor frame
  • Assembly and maintenance standards for hydraulic attachments

Electrical System

  • Electrical diagrams for all serial number groups
  • Wire gauge classification and color coding system

This Bobcat 116 Hydraulic Excavator Service Manual is a vital resource for accurate diagnostics, thorough servicing, and professional-grade repairs on this compact yet powerful excavator.