BMW R1200GS 2010-2012 SERVICE MANUAL (K25 31)

This BMW R1200GS service manual is a comprehensive guide covering maintenance, diagnostics, troubleshooting, and repair for the 2010-2012 K25 31 model. It includes detailed procedures for the engine, transmission, electrical system, fuel system, suspension, brakes, and more. Whether performing routine maintenance or complex repairs, this manual is an essential resource.

File Format: PDF

Size: 97.08 MB

No. of Pages: 1292

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Key Features & Contents:

Engine & Powertrain

• Engine removal, installation, and overhaul procedures.
• Valve clearance adjustments and timing chain replacements.
• Crankshaft, camshaft, cylinder head, and piston servicing.
• Oil change, lubrication, and engine breather system maintenance.

Fuel System & Injection

• Fuel pump diagnostics, replacement, and pressure regulation.
• Throttle valve adjustments, injector replacements, and fuel tank servicing.
• Engine synchronization and idle actuator replacement.

Transmission & Clutch

• Gearbox oil change and gear shift mechanism servicing.
• Clutch removal, installation, and hydraulic clutch system bleeding.
• Gearbox housing and selector shaft seal replacements.

Suspension & Steering

• Front fork and spring strut replacements.
• Steering head bearing adjustments and fork bridge servicing.
• Rear shock absorber and ESA (Electronic Suspension Adjustment) troubleshooting.

Brakes & Wheels

• Front and rear brake pad replacements.
• Brake fluid change, bleeding, and hydraulic system checks.
• Wheel balancing, spoke adjustments, and tire replacements.

Electrical System & Diagnostics

• Wiring diagrams and control unit programming.
• Battery maintenance, starter relay, and alternator servicing.
• Instrument cluster, ignition switch, and sensor replacements.

Bodywork & Accessories

• Fairing, luggage carrier, and windscreen replacements.
• Lock mechanisms for seat, fuel tank, and top case servicing.
• Frame measurements, adjustments, and structural repairs.

Exhaust & Cooling Systems

• Exhaust manifold, silencer, and servo motor replacements.
• Oil cooler and radiator maintenance.

This BMW R1200GS Service Manual is an essential reference for professional mechanics and DIY enthusiasts who need detailed, step-by-step instructions for maintaining and repairing their motorcycle.