BMW R1200GS, K25 2004-2007 SERVICE MANUAL

BMW R1200GS, K25 2004-2007 SERVICE MANUAL

Maximize the performance and longevity of your BMW R1200GS K25 with this in-depth service manual. Covering everything from routine maintenance to complex repairs, it provides detailed procedures for the engine, transmission, braking system, electrical components, and more. Whether you're a professional technician or an experienced rider, this guide ensures your bike remains in top condition.

File Format: PDF

Size: 110.11 MB

No. of pages: 1642

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Table of Contents Overview:

General Maintenance

• Fuel pump diagnostics, servicing, and replacement
• Brake line conversions and clutch adjustments
• Procedures for safe transport and recovery of the motorcycle

Engine Overhaul

• Comprehensive engine disassembly and installation
• Cylinder head gasket replacement and torque specifications
• Timing chain replacement and tensioner adjustments
• Valve clearance inspection and adjustments
• Crankshaft, piston, and connecting rod servicing

Fuel and Intake System

• Fuel injection system removal and recalibration
• Throttle valve adjustments and servicing
• Injector replacement and intake air sensor diagnostics
• Air filter replacement and intake hose inspections

Cooling and Lubrication System

• Oil cooler replacement and system troubleshooting
• Oil thermostat servicing and pressure control
• Engine oil pressure measurement and indicator replacement

Transmission and Clutch

• Complete clutch disassembly, installation, and hydraulic bleeding
• Gearbox oil change and shift mechanism adjustments
• Selector rod maintenance and foot-operated shift lever servicing

Suspension and Steering

• Front and rear suspension servicing, including ESA struts
• Fork bridge and steering damper replacements
• Handlebar and control system alignment

Braking System

• Brake fluid replacement and ABS system bleeding
• Front and rear brake pad and disc replacements
• Pressure modulator troubleshooting and servicing

Final Drive and Rear Suspension

• Paralever suspension system diagnostics and servicing
• Universal drive shaft and bevel gear lubrication
• Rear drive unit oil changes and bearing maintenance

Electrical System

• Battery replacement and charging system diagnostics
• Wiring harness repairs and troubleshooting
• Instrument cluster maintenance and software updates

Frame and Body Components

• Structural frame replacements and frame alignment procedures
• Windscreen, luggage rack, and seat adjustments
• Crash bars, fuel tank covers, and body panel maintenance

Designed for mechanics and riders alike, this service manual ensures precise repairs and factory-level performance for your BMW R1200GS K25. Keep your motorcycle operating smoothly with expert guidance from this indispensable manual.