2011 Arctic Cat ATV models 450, 550, 650, 700, 1000 Service Manual

2011 Arctic Cat 450/550/650/700/1000 ATV Service Manual

This OEM service manual provides complete factory-grade procedures for the 2011 Arctic Cat ATV lineup, including the 450, 550, 650, 700, and 1000 models. All descriptions, systems, and procedures are derived exclusively from the manual’s Table of Contents, ensuring accurate coverage of specifications, inspections, diagnostics, teardown, servicing, and reassembly operations for every major vehicle system.

Model Covers:

Arctic Cat 450, 550, 650, 700, and 1000 ATV (Model Year 2011)

Note: Includes detailed sections on engine and transmission disassembly, EFI and carburetor diagnostics, lubrication system testing, fuel system service, complete electrical troubleshooting, driveline and differential repair, suspension alignment, steering service, and full chassis removal/installation procedures.

File Format: PDF

Size: 88.00 MB

No. of pages: 276

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

1. General Information / Specifications

• Torque specifications, unit conversions, general tightening standards
• Break-in procedure and operational guidelines
• Fuel–oil–lubricant types, filling procedures, and genuine parts requirements
• Vehicle storage preparation and reactivation steps

2. Periodic Maintenance

• Maintenance charts, lubrication points, required special tools
• Air filter service, spark plug inspection, valve/tappet clearance and compression testing
• Muffler and spark arrester maintenance
• Engine–transmission oil, filter, and strainer replacement
• Cooling system inspection and refilling procedures
• Differential and rear drive lubricant service
• Brake system bleeding, pad replacement, hose inspection
• V-belt checking and replacement
• Lighting inspection and headlight aiming
• Shift lever adjustment, frame/weld inspection, rack integrity checks

3. Engine / Transmission (All Models 450 / 550 / 650 / 700 / 1000)

• Model-specific specifications, special tools, and complete troubleshooting charts
• Engine/Transmission removal procedures
• Top-side service: valve cover, rocker arms, camshaft, head, cylinders, pistons
• Valve assembly inspection: stem OD, runout, seat width, guide ID, service and reinstallation
• Piston/ring service: groove cleaning, end gap measurement, pin/rod checks, ring installation
• Cylinder/head service: distortion measurement, chain guide inspection, honing, cam runout checks
• Left-side servicing: water pump, magneto/stator, flywheel, starter clutch, gear assemblies
• Right-side servicing: centrifugal clutch, drive face, oil pump, driven pulley assembly
• Crankcase separation, gear inspection, crankshaft runout/deflection tests, countershaft procedures
• Crankcase assembly, sealing, and engine/transmission installation

4. Fuel / Lubrication / Cooling

• Fuel–lubrication–cooling special tools and specifications
• Carburetor (650): removal, disassembly, cleaning, inspection, and assembly
• Electric choke (650): testing and service
• EFI diagnostics: troubleshooting steps and component removal/installation
• Throttle adjustments, idle RPM setting
• Fuel tank cleaning, inspection, and installation
• Oil pump pressure testing, oil cooler service (700–1000)
• Radiator, thermostat, cooling fan, and water pump procedures
• EFI fuel pump and fuel level sensor testing
• Vacuum pulse pump (650): testing and installation
• Troubleshooting for both carbureted and EFI systems

5. Electrical System

• Electrical specifications, diagnostic tools, and connection standards
• Battery service and RPM limiter testing
• Testing of all electrical components and connectors
• Brake light switches (auxiliary/handlebar), fan switches, ECT sensor
• PDM fuses/relays, ignition coil, CDI/ECU diagnostic testing
• EFI sensors: CKP, MAP, IAT, speed sensor
• Electronic power steering (EPS) diagnostics
• Ignition switch and handlebar switch testing
• Drive select switch and differential lock actuator voltage tests
• Stator and trigger coil testing for carbureted and EFI systems
• Starter relay, starter motor tests, regulator-rectifier diagnostics
• Headlight, taillight, brake light voltage inspections
• Ignition timing procedures and full ECU error/malfunction code lists
• Tilt sensor and TPS inspection, adjustment, and installation
• Electrical troubleshooting charts

6. Drive System

• Front drive actuator and differential lock removal/installation
• Differential teardown: input shaft, pinion gear, backlash, shimming, seals
• Front/rear axle removal, inspection, cleaning, disassembly, and reassembly
• Rear gear case service including ring gear, thrust button, and mud-specific models
• Hub removal/installation and inspection
• Hydraulic brake caliper disassembly and service
• Drive and brake system troubleshooting

7. Suspension

• Shock absorber removal, inspection, and installation
• Front and rear A-arm service procedures
• Wheel and tire specifications, removal, inflation, and inspection
• Suspension troubleshooting

8. Steering / Frame

• Steering post and tie rod removal/installation (EPS and non-EPS)
• Handlebar grip replacement
• Knuckle disassembly, inspection, and assembly
• Toe-out measurement and adjustment
• Front rack, bumper, side panels, belly panel, footrest, and exhaust service
• Rear body panel, rack, taillight, seat, and storage box procedures
• Frame troubleshooting

9. Controls / Indicators

• Hand brake lever and master cylinder servicing
• Throttle control removal and adjustment
• Shift lever removal/installation
• Speedometer, tachometer, and LCD replacement

This 2011 Arctic Cat ATV Service Manual is an essential technical reference for precise maintenance, diagnostics, overhaul, and repair of all 2011 Arctic Cat 450–1000 models.