2010 Harley-Davidson Sportster Models Service Manual

2010 Harley-Davidson Sportster Models Service Manual

This official service manual for the 2010 Harley-Davidson Sportster models delivers a complete suite of factory-authorized repair, inspection, and maintenance procedures. Designed for skilled technicians and dedicated enthusiasts, it includes detailed mechanical servicing instructions, electrical system diagnostics, torque specs, and exploded diagrams for accurate and efficient repairs. Covers every critical system including drivetrain, EFI, brakes, suspension, and chassis configurations.

Model Covers:

2010 Harley-Davidson SPORTSTER Models:

• XL 883
• XL 883L – SuperLow
• XL 883N – Iron 883
• XL 1200C – 1200 Custom
• XL 1200L – Low
• XL 1200N – Nightster
• XL 1200X – Forty-Eight
• XR 1200
• XR 1200X

Includes servicing distinctions between XL and XR series (e.g., fuel tank, fenders, exhaust, suspension, and headlamp layouts), along with detailed calibration and diagnostic support.

File Format: PDF

Size: 157.84 MB

No. of pages: 824

Language: English

Quality: 3/5: Readable text, low-quality images

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

Maintenance and Troubleshooting

• Oil and filter changes, tire/brake inspections, and fluid checks
• Primary chain, drive belt, spark plugs, battery care, and storage procedures
• Troubleshooting: lubrication, engine, transmission, and electrical systems

Chassis, Suspension, and Brakes

• Brake master cylinder and caliper service for XL and XR variants
• Shock absorber tuning, rear fork removal, wheel alignment procedures
• Jiffy stand, fender, seat, and handlebar installations across all models

Engine Service and Overhaul

• Top-end and bottom-end rebuild instructions with cooling and oil system care
• Crankcase breathing, piston/cylinder service, oil pump and mount inspections
• General and model-specific valve and breather troubleshooting

Fuel and Induction Systems

• Fuel tank removal (XL/XR), injector servicing, pump diagnostics
• EFI sensor diagnostics: TPS, MAP, IAT, ET, and O2 sensors
• Evaporative emissions systems (California models) and induction module care

Transmission and Primary Drive

• Clutch and release mechanism service, primary chain adjustment
• Transmission disassembly, gear and bearing servicing, sprocket alignment
• Case reassembly and transmission installation best practices

Electrical and Security Systems

• Wiring harness layouts and fuses, ECM and alternator diagnostics
• HFSM, TSM, and PIN-based security configurations
• Speedometer, indicator lamp, lighting, and ignition system servicing

This 2010 Harley-Davidson Sportster Models Service Manual is the essential workshop reference for precision service and factory-accurate repairs across all Sportster configurations, including the XR performance series.