2010 Arctic Cat ATV models (400, H1, H2) Service Manual

2010 Arctic Cat ATV Models (400, H1, H2) Service Manual

This factory-issued service manual provides complete technical coverage for the 2010 Arctic Cat 400, H1, and H2 ATV models. It includes expert-level procedures for routine maintenance, full engine and transmission servicing for all three platforms, fuel system diagnostics for both carbureted and EFI-equipped units, complete lubrication and cooling system service, advanced electrical testing, driveline repair, differential servicing, suspension adjustments, brake system procedures, steering maintenance, and detailed controls/indicator specifications.

Model Covers:

2010 Arctic Cat 400 ATV
2010 Arctic Cat H1 ATV
2010 Arctic Cat H2 ATV

Note: Includes detailed carburetor and EFI system diagnostics, comprehensive torque specifications, chassis inspections, troubleshooting charts for all major systems, and in-depth electronic component testing.

File Format: PDF

Size: 82.70 MB

No. of pages: 274

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General Information / Specifications

• Complete general specifications for 400, H1, and H2 models
• Torque specifications, conversion charts, and tightening torque tables
• Break-in procedures and lubrication requirements
• Fuel–oil–lubricant classifications and OEM parts guidelines
• Storage preparation and reactivation after storage

Periodic Maintenance

• Maintenance charts outlining service intervals and inspection points
• Lubrication points and routine engine checks
• Air filter cleaning, draining, and inspection
• Valve/tappet clearance procedures for 400/H1 and H2 engines
• Engine compression testing and spark plug servicing
• Muffler and spark arrester cleaning
• Engine and transmission oil, filter, and strainer servicing
• Differential lubricants (front/rear), driveshaft and coupling inspections
• Fastener, frame, weld, and rack structural inspections
• Headlight, taillight, and brakelight maintenance
• Shift lever inspection and adjustment
• Hydraulic brake system bleeding, pad replacement, and burnishing
• V-belt removal, inspection, and installation

Engine / Transmission

• Engine and transmission service breakdown for 400, H1, and H2
• Model-specific specifications and internal component layout
• Troubleshooting procedures for each engine class
• Dedicated TOC subsections for 400, H1, and H2 engines

Fuel / Lubrication / Cooling

• Fuel system diagnostics for both carbureted and EFI systems
• Carburetor schematics and servicing for 400/650
• Electric choke operation, EFI sensor functions, and throttle free-play
• Idle RPM settings and fuel tank servicing
• Oil filter, oil pump inspection, and pump pressure testing
• Oil cooler (400/700/H2) service and installation
• Liquid cooling system for H1/H2, including thermostat, hoses, and radiator
• Fuel pump systems: EFI electric pump and vacuum pulse pump (400/650)
• Comprehensive troubleshooting charts for carbureted and EFI configurations

Electrical System

• Complete electrical component diagnostics and specifications
• Battery service procedures and RPM limiter operation
• Accessory connectors, handlebar switches, drive select switch
• Brakelight switch configurations (auxiliary and handlebar)
• Temperature sensor systems across models (ECT, fan switches)
• Fan motor, PDM, ignition coil, speed sensor
• EFI sensors/components, ECU, TPS, tilt sensor, and EFI error codes
• Stator coil and CKP sensor testing
• Starter relay, starter motor, regulator/rectifier
• Lighting systems and ignition timing procedures
• Electrical troubleshooting for faults across ignition, charging, lighting, and starting circuits

Drive System

• Front drive actuator and electronic differential lock mechanisms
• Front differential construction and servicing
• Drive axles and rear gear case maintenance
• Hub assembly and hydraulic brake caliper service
• Troubleshooting for drive system and brake system failures

Suspension

• Shock absorbers, front and rear A-arms servicing
• Wheels, tires, and alignment inspections
• Suspension troubleshooting

Steering / Frame

• Steering post, tie rods, and handlebar grip servicing
• Steering knuckles and toe-in measurement/adjustment
• Front rack and bumper, body panels, footrests, belly panel
• Exhaust system, rear body panel, rack, taillight assembly
• TBX side storage box and cargo box servicing
• Chassis troubleshooting

Controls / Indicators

• Hand brake lever and master cylinder assembly
• Throttle control and shift lever mechanisms
• Speedometer, tachometer, and LCD display components

This 2010 Arctic Cat ATV Service Manual is an essential technical reference for maintaining, diagnosing, and repairing 400, H1, and H2 models with factory-accurate specifications and detailed system servicing.