2009 Harley-Davidson Touring Models Service Manual

2009 Harley-Davidson Touring Models Service Manual (99483-09)

This official service manual provides exhaustive maintenance procedures, step-by-step mechanical repairs, and factory-approved specifications for all 2009 Harley-Davidson Touring models. From engine diagnostics and top-end rebuilds to fuel system service, electrical troubleshooting, and ABS component care, this guide is a crucial resource for certified technicians and dedicated Harley owners committed to precision repairs and optimal performance.

Model Covers:

2009 Harley-Davidson Touring Models:

• FLHR – Road King
• FLHRC – Road King Classic
• FLHT – Electra Glide Standard
• FLHTC – Electra Glide Classic
• FLHTCU – Ultra Classic Electra Glide
• FLHTCUSE4 – Screamin’ Eagle Ultra Classic Electra Glide
• FLHX – Street Glide
• FLTR – Road Glide

Includes model-specific servicing for exhaust and air systems, instrument nacelles, Tour-Pak wiring, advanced audio, inner/outer fairings, rear fascia, and VIN-based mechanical adjustments.

File Format: PDF

Size: 213.62 MB

No. of pages: 702

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

Maintenance and Setup

• Complete maintenance schedule, lubrication plans, and seasonal storage procedures
• Oil and fluid change guidelines, fork oil servicing, and belt deflection setup
• Engine mounts inspection, brake bleeding, spark plug service, and troubleshooting charts

Chassis and Frame Components

• Front and rear wheel removal, lacing, and truing procedures
• Tour-Pak service including speakers, lights, brackets, and passenger backrest installation
• Shock absorber overhaul, swingarm service, jiffy stand inspection, and rear frame installation

Engine Repair and Overhaul

• Top-end and bottom-end disassembly and assembly procedures
• Valve and piston service, crankcase rebuilding, and oil pump operation analysis
• Detailed flywheel, lifters, cylinder head, and breather system diagnostics

Fuel, Intake, and Exhaust

• Fuel injectors, tank, filter, and fuel pressure regulator servicing
• EFI system troubleshooting and MAP, O2, TMAP sensor diagnostics
• Active exhaust valve and California-specific evaporative emissions procedures

Transmission and Final Drive

• Clutch disassembly, chaincase housing, drive belt removal, and transmission rebuild
• Mainshaft bearing seal replacement and shifter linkage inspection

Electrical Systems and Instruments

• Full headlamp, turn signal, and tail lamp removal and troubleshooting
• HFSM, TSM, security system installation and antenna configuration
• ECM, VSS, CKP sensors, and fuse block servicing
• Advanced audio system integration, CB module, headset, and interconnect wiring

ABS System (Appendix C)

• ABS module installation and diagnostics
• Wheel speed sensors and brake line routing for ABS-equipped models

This 2009 Harley-Davidson Touring Models Service Manual is the trusted resource for factory-accurate mechanical procedures and component servicing across all Touring models of the 2009 lineup.