2009 Harley-Davidson Softail Models Service Manual

2009 Harley-Davidson Softail Models Service Manual (99482-09)

This official factory service manual delivers expert-level guidance for the complete maintenance, diagnostics, and mechanical repair of all 2009 Harley-Davidson Softail models. Covering every major system from engine and transmission to chassis, suspension, and electrical wiring, it provides detailed disassembly/assembly instructions, torque specs, service intervals, and troubleshooting for both routine care and complex repairs. Ideal for certified technicians and advanced DIY enthusiasts alike.

Model Covers:

2009 Harley-Davidson SOFTAIL Models:

• FXST – Softail Standard
• FXSTB – Night Train
• FXSTS – Springer Softail
• FXSTC – Softail Custom
• FLSTC – Heritage Softail Classic
• FLSTF – Fat Boy
• FLSTSB – Cross Bones
• FLSTN – Softail Deluxe
• FXCW – Rocker
• FXCWC – Rocker C

Includes model-specific procedures for front/rear wheels, fenders, Springer forks, Softail suspension, rocker bearings, FLSTSB-specific adjustments, and FXCW/C instrumentation and tank assemblies.

File Format: PDF

Size: 42.00 MB

No. of pages: 642

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

Maintenance and Inspection

• Maintenance schedules, fastener torque charts, and critical system inspections
• Brake fluid checks, suspension adjustments, spark plug and air filter servicing
• Oil, primary chaincase, and transmission lubricant replacement procedures

Chassis and Suspension

• Front and rear wheel removal, bearing replacement, lacing and truing
• Softail-specific shock absorber installation and swingarm service
• Springer front fork, FLSTSB rocker bearing service, and jiffy stand diagnostics

Engine Overhaul

• Top and bottom end disassembly and reassembly with torque specs
• Piston, cylinder, crankcase, counterbalancer, and oil pump repair procedures
• Complete breather system and valve train service including wear limit guidelines

Fuel and Intake Systems

• EFI diagnostics and sensor service: TPS, IAT, ET, MAP, O2
• Fuel tank, injector, pressure regulator, and intake leak testing
• Evaporative emissions components for California models

Transmission and Drive

• Clutch and primary drive removal, inspection, and adjustment
• Transmission teardown and gear servicing, mainshaft/bearing inspection
• Drive belt servicing and sprocket alignment procedures

Electrical System

• ECM, voltage regulator, ignition system, and alternator diagnostics
• Starter/solenoid servicing, lamp and gauge troubleshooting
• Wiring harness routing, connector repair procedures, and switch module testing

Related Documentation:
For complete troubleshooting procedures, wiring diagrams, and system diagnostics (including ECM, sensors, and TSM/HFSM systems), refer to the companion manual:
👉 2009 Harley-Davidson Softail Models Electrical Diagnostic Manual (99498-09)

This 2009 Harley-Davidson Softail Models Service Manual is a critical technical guide for performing accurate maintenance, diagnostics, and repair across the full range of Softail motorcycles from the 2009 model year.