2009 Arctic Cat Snowmobiles Service Manual

This professional-grade manual includes in-depth service instructions for the full lineup of 2009 Arctic Cat snowmobiles. Covering youth, trail, touring, performance, crossover, mountain, and turbocharged models, it features complete specifications, diagnostics, engine teardown guides, fuel system tuning, and suspension setup procedures.

Model Covers:

2009 Snowmobile Models:

Arctic Cat 120 Sno Pro – Youth

Arctic Cat Bearcat 570 / XT / Z1 XT – Utility / Touring

Arctic Cat T500 / T570 – Touring

Arctic Cat F570 – Trail

Arctic Cat F5 – Performance

Arctic Cat F6 Sno Pro – Performance

Arctic Cat F8 / F8 LXR – Performance

Arctic Cat F1000 Sno Pro – Performance

Arctic Cat Crossfire 500 / 600 / 800 / 1000 – Crossover

Arctic Cat Crossfire Sno Pro – Crossover (Performance)

Arctic Cat Crossfire R 800 / R 1000 – Crossover (Racing Spec)

Arctic Cat M6 / M8 / M1000 – Mountain

Arctic Cat M8 LE / Sno Pro – Mountain (Special Edition)

Arctic Cat M1000 LE / Sno Pro – Mountain (Special Edition)

Arctic Cat Z1 / TZ1 / TZ1 Park – Touring / Sport

Arctic Cat Z1 Turbo / TZ1 Turbo – Touring / High Performance

Arctic Cat Z1 Turbo Sno Pro – Sport (Turbo Sno Pro)

Note: Includes separate coverage for 2-stroke and 4-stroke engines, EFI and carbureted systems, Arctic Power Valve (APV), suspension calibration, and complete electrical diagnostics.

File Format: PDF

Size: 77.07 MB

No. of pages: 637

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General Information & Specifications

• Engine specs (2-stroke & 4-stroke), torque patterns, tightening values
• Break-in checklist, high-altitude settings, lubrication details
• Crankshaft tolerances, APV and EFI system specs
• Track & suspension specs, conversions, wiring references

Engine Service (All Models)

• Separate procedures for 120cc, 500–1100cc, and Turbo engines
• Disassembly/reassembly of top and bottom end
• Engine troubleshooting for 2-stroke, EFI, and 4-stroke types

Cooling, Valves, and Intake Systems

• Water pump service by displacement
• Oil pressure testing and oil change (1100cc & 120cc)
• Turbocharger and intercooler for 1100 Turbo models
• Air silencer and intake assemblies for all model families

Fuel Systems

• Carbureted and EFI system tuning and schematics
• Fuel pump specs and sensor tests
• Throttle valve angle charts and adjustment tools

Electrical Systems

• CDI/ECU troubleshooting, CCU error codes, key switch testing
• Handlebar/thumb warmer diagnostics, servomotor checks
• Sensor testing: temperature, oil, TPS, fuel gauge, magneto
• Starter motor inspection and reverse alarm system

Drive Train / Brake / Track Systems

• Drive clutch, driven pulley, and V-belt inspection
• Track tension/alignment, chaincase and gear calibration
• Brake caliper/mount and master cylinder diagnostics
• Troubleshooting driveline faults and belt wear

Rear Suspension

• Servicing by model: 120 Sno Pro, Bearcat, Crossfire, M-Series, F-Series
• ACT shock absorber diagnostics, rebuild of Fox Air and Zero Pro
• Setup and calibration guidelines for trail, mountain, and performance sleds

Steering and Body Panels

• Steering post, tie rods, skis, spindles, ski alignment (by series)
• Front suspension arms, sway bars, console, belly pan and windshields
• Headlight and taillight assemblies, gas tank, seat, tunnel and snowflap service

This 2009 Arctic Cat Snowmobiles Service Manual is the most comprehensive reference for performance tuning, factory repairs, and maintenance of every 2009 Arctic Cat snowmobile class – from youth to turbocharged touring.