2009 Arctic Cat ATV models 400 TRV, 500, H1 Models, and H2 Service Manual

2009 Arctic Cat ATV Models Service Manual

This comprehensive factory service manual provides detailed maintenance, repair, and diagnostic procedures for 2009 Arctic Cat ATV models, including 400 TRV, 500, and H1/H2 series. It features complete engine specifications, torque charts, periodic maintenance schedules, troubleshooting sections, and model-specific service data for both carbureted and EFI-equipped ATVs.

Model Covers:

Arctic Cat 400 TRV,  500,  H1 Models, and H2 Models (Model Year 2009)

Note: This manual includes complete service data and mechanical procedures, covering general maintenance, periodic tune-ups, engine rebuilds, lubrication and cooling systems, EFI diagnostics, electrical components, suspension and steering systems, drive assemblies, and troubleshooting for all major subsystems.

File Format: PDF

Size: 111.04 MB

No. of pages: 349

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General Information / Specifications

• Model specifications, torque settings, and tightening charts
• Break-in procedures, fuel and lubricant recommendations
• Genuine parts reference and storage preparation guides

Periodic Maintenance

• Maintenance charts and lubrication points
• Air filter service, valve clearance adjustment (Feeler Gauge & Adjuster methods)
• Engine compression test, spark plug service, and muffler/spark arrester maintenance
• Oil and filter changes, clutch adjustment (500 Manual), steering and suspension inspection
• Electrical connection checks, brake system bleeding, V-belt replacement (Automatic models)

Engine / Transmission

• Specifications for 400, 500, H1, and H2 engines
• Step-by-step disassembly, inspection, and reassembly procedures
• Dedicated subsections for each engine variant with troubleshooting guides

Fuel / Lubrication / Cooling

• Carburetor schematics and service for 400/500 models
• EFI system diagnostics for electronic fuel-injected models
• Oil pump testing, cooler servicing, and full liquid cooling system maintenance
• Fuel pump inspection, idle speed settings, and pressure testing

Electrical System

• Detailed wiring specifications and diagnostic procedures
• Testing sensors, relays, stators, and ignition components
• EFI sensors, ECU error codes, tilt and throttle position sensor calibration
• Battery, fuse, and power distribution module servicing

Drive System

• Front drive actuators and differential lock controls (mechanical and electronic)
• Front/rear differential servicing, drive axle inspection, and hub replacement
• Brake caliper maintenance and complete drive system troubleshooting

Suspension

• Front and rear A-arm removal and installation
• Shock absorber testing, wheel alignment, and tire maintenance
• Suspension troubleshooting charts

Steering / Frame

• Steering post, tie rod, and knuckle adjustment procedures
• Body panel assembly, racks, bumpers, and exhaust installation
• Frame geometry, toe-in measurement, and troubleshooting

Controls / Indicators

• Hand brake and throttle control servicing
• Front differential lock cable adjustment (500 models)
• Shift lever service and LCD instrument diagnostics

Note: Additional Publications (for models not covered in this manual):

• 2009 Y-12 Service Manual
• 2009 T-14 Service Manual
• 2009 DVX 300/250 Utility Service Manual
• 2009 366 Service Manual
• 2009 700 Mud Pro Service Manual Supplement

This 2009 Arctic Cat ATV Service Manual is an indispensable technical reference for professional mechanics and skilled owners, offering OEM-level repair guidance, precise torque data, and advanced diagnostic support for 2009 Arctic Cat ATV models.