2009 Arctic Cat 150 ATV Service Manual

This service manual provides step-by-step repair and maintenance procedures for the 2009 Arctic Cat 150 Utility ATV. It’s ideal for both entry-level and professional servicing, covering every system from engine and transmission to drive, suspension, and electrical circuits.

Model Covers:

Arctic Cat 150 – Utility ATV (Entry-Level)

Note: Includes carburetor tuning, valve clearance, V-belt inspection, electrical diagnostics, brake pad burnishing, and full mechanical specs.

File Format: PDF

Size: 31.39 MB

No. of pages: 101

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General Information

• Technical and torque specifications
• Torque conversion and general tightening values
• Break-in procedures, recommended lubricants
• Storage prep and post-storage guidelines

Periodic Maintenance / Tune-Up

• Maintenance chart and lubrication points
• Valve/tappet clearance and compression test
• Spark plug, air filter, oil and filter service
• Transmission fluid, drive chain maintenance
• Brake systems and burnishing pads (rear)
• V-belt inspection, lighting, shift lever check

Engine & Transmission

• Full engine/transmission specs and rebuild
• Inspection, disassembly, and torque data
• Component troubleshooting and fault isolation

Fuel, Lubrication & Cooling

• Carburetor specs, adjustments, and cleaning
• Throttle free-play, idle RPM, tank and valve
• Gas and vent hose layout, oil flow chart
• Oil pump testing and system troubleshooting

Electrical System

• Component testing: CDI, coil, starter, regulator
• Ignition switch, LCD gauge, magneto coils
• Start-in-gear relay, fuse box, lighting system
• Ignition timing and electrical troubleshooting

Drive System

• Rear drive axle servicing
• Troubleshooting chain and final drive issues

Suspension

• Front and rear shock absorber servicing
• Swing arm and front A-arm maintenance
• Wheels, tires, and alignment diagnostics

Steering & Frame

• Steering post, tie rods, toe-in adjustments
• Body panels, pod cover, frame inspection
• Complete steering troubleshooting guide

Controls & Indicators

• Rear brake lever/master cylinder
• Front brake lever, throttle control

This 2009 Arctic Cat 150 ATV Service Manual is the definitive guide for entry-level quad repair, offering factory instructions to ensure proper maintenance and safe operation for youth and beginner-class ATVs.