2008-2009 Arctic Cat ATV 700 Diesel Service Manual

2008–2009 Arctic Cat ATV 700 Diesel Service Manual

This comprehensive factory service manual provides complete technical coverage for the 2008 and 2009 Arctic Cat 700 Diesel ATV models. It includes detailed maintenance specifications, full engine and transmission procedures, diesel fuel system diagnostics, lubrication and cooling servicing, chassis inspections, suspension adjustments, and complete electrical system testing. All procedures are presented with step-by-step instructions for accurate, professional-grade repairs.

Model Covers:

2008 Arctic Cat 700 Diesel ATV
2009 Arctic Cat 700 Diesel ATV

Note: Manual includes manufacturer specifications, troubleshooting charts, adjustment procedures, diesel injection diagnostics, driveline servicing, and complete system overhauls.

File Format: PDF

Size: 70.19 MB

No. of pages: 179

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General Information / Specifications

• General specs, torque specifications, bolt tightening tables, torque conversion charts
• Break-in procedures and lubrication requirements
• Fuel, oil, and lubricant specifications
• Storage preparation and restoration after storage
• OEM component guidelines and service notes

Periodic Maintenance / Tune-Up

• Complete maintenance interval chart and service operations
• Battery servicing, fuses, electrical inspections
• Air filter service, valve clearance inspection, muffler and spark arrester maintenance
• Fuel and vent hose checks, throttle cable adjustment, idle RPM settings
• Engine oil/filter, transmission lubricant, and differential service
• Tire inspection, steering components, driveshaft and couplings
• Suspension, shocks, bushings, and fastener integrity checks
• Injector timing, lighting system, switches, shift lever adjustments
• Hydraulic brake system maintenance and brake pad burnishing
• Coolant servicing and V-belt inspection/replacement
• Differential lock cable adjustment and fuel filter servicing

Engine / Transmission

• Engine and transmission system overview and specifications
• 700 Diesel engine sub-sections and teardown structure
• Engine and transmission troubleshooting procedures

Fuel / Lubrication / Cooling

• Diesel fuel injection system components and operation
• Lift pump inspection and unit injector servicing
• Injector timing procedures and fuel solenoid configuration
• Fuel tank, hoses, throttle free-play, fuel filter replacement
• Oil filter, oil pump, and pressure testing procedures
• Liquid cooling system, radiator, thermostat, hoses, and cooling fan
• Water pump service and complete troubleshooting charts

Electrical System

• Battery testing and complete component diagnostics
• Brakelight switches, fan switches, ECT thermistor
• Glow plug controller, relays, alternator and regulator
• Starter motor, solenoid, relays, and neutral-start logic
• Drive selector switches and actuators, differential lock switch
• Headlights, taillights, speed sensor, and ignition switch
• Fuse block layout, power module, and connector inspections
• Electrical troubleshooting with circuit-based diagnostics

Drive System

• Front drive actuator, front differential construction
• Drive axles, rear gear case, hubs, and brake calipers
• Drive system troubleshooting and brake system fault analysis

Suspension

• Shock absorbers, A-arms (front and rear), wheels and tires
• Suspension geometric checks and troubleshooting

Steering / Frame

• Steering post and tie rod service
• Handlebar components, steering knuckles, toe-in measurement
• Front racks, bumper assembly, body panels, footrests
• Exhaust system, rear rack, taillight assembly, seat
• Chassis-related troubleshooting

Controls / Indicators

• Hand brake lever and master cylinder assembly
• Throttle control, differential lock control
• Shift lever, speedometer, tachometer, and LCD display

This Arctic Cat 700 Diesel ATV Service Manual is an essential workshop reference for technicians servicing the 2008–2009 diesel powertrain, chassis systems, and electronic components with precise factory specifications.