2006 Arctic Cat ATV Models Service Manual

This comprehensive service manual covers 2006 Arctic Cat ATV models, including 400, 500, 650 H1, and 650 V-Twin variants. It features detailed maintenance procedures, diagnostics, repair instructions, and technical specifications for both automatic and manual transmission models.

Model Covers:

400/400 TBX/400 TRV (Automatic Transmission),

400 (Manual Transmission),

500 (Manual Transmission),

500/500 TBX/500 TRV (Automatic Transmission),

650 H1,

650 V-Twin

Note: Includes complete sections for engine and transmission repair, fuel and lubrication systems, electrical diagnostics, drive systems, suspension, steering, and troubleshooting.

File Format: PDF

Size: 176.14 MB

No. of pages: 521

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General Information and Specifications

• General specifications for all models (400/500/650 H1/650 V-Twin)
• Break-in procedures, recommended lubricants, storage preparation

Periodic Maintenance and Tune-Up

• Maintenance charts, lubrication points, valve clearance adjustments
• Engine compression testing, throttle and choke adjustments
• Brake system servicing, suspension inspection, V-belt replacement

Engine, Transmission, and Drivetrain

• Full engine teardown and assembly procedures for all models
• Crankshaft, camshaft, valve adjustments, oil pump servicing
• Manual and automatic transmission overhaul, clutch adjustments

Fuel, Lubrication, and Cooling Systems

• Carburetor specifications, cleaning, and tuning for each model
• Fuel pump testing, oil flow diagrams, radiator and water pump service
• Coolant system inspection and troubleshooting

Electrical System Diagnostics

• Wiring schematics, fuse block details, CDI unit testing
• Starter motor, alternator, regulator/rectifier, and sensors diagnostics
• Indicator lights, switches, and accessory connectors

Chassis, Suspension, and Steering

• Front/rear suspension diagrams, shock absorber servicing
• Steering post, tie rods, toe-in adjustment, frame and racks inspection
• Body panels, footrests, and cargo system assembly

Controls, Indicators, and Troubleshooting

• Hand brake and throttle controls, gearshift pedals, differential lock
• Comprehensive troubleshooting for engine, fuel, drive, and brake systems
• Torque specifications and conversion charts

This 2006 Arctic Cat ATV Service Manual is an essential guide for mechanics and ATV owners performing repairs, maintenance, and diagnostics.