Harley-Davidson 2005 Sportster XLH Models Service Manual (99484-05) and Electrical Diagnostics (99495-05)

This service manual includes detailed maintenance procedures, repair instructions, and electrical diagnostics for 2005 Harley-Davidson XLH Sportster models. Covering key systems such as engine service, drivetrain repairs, wiring diagrams, and troubleshooting guides, it is an essential tool for Sportster owners and professional technicians.

Model Covers:

Harley-Davidson 2005 Sportster XLH models:
XL 883
XL 883L (Low)
XL 883C (Custom)
XL 1200C (Custom)
XL 1200R (Roadster)

File Format: PDF

Size: 42.42 MB

No. of pages: 751

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General Maintenance & Diagnostics

• Lubrication, service schedules, and seasonal storage procedures
• Battery care, brake servicing, and tire inspection
• Detailed troubleshooting charts for engine, transmission, and electrical systems

Engine, Transmission & Drivetrain

• Engine disassembly, overhaul procedures, and reassembly
• Clutch and primary drive maintenance, transmission repair
• Belt and sprocket servicing, wheel alignment procedures

Chassis, Suspension & Brakes

• Front and rear suspension adjustments, steering head bearing service
• Brake bleeding, pad replacement, and disc inspection
• Frame alignment and rider/passenger foot control repairs

Electrical Systems & Diagnostics

• Complete wiring diagrams and connector locations
• Ignition system troubleshooting and charging system diagnostics
• Starter system, security system (TSSM), and instrument cluster repair

This Harley-Davidson 2005 XLH Sportster Models Service Manual provides step-by-step guidance for accurate repairs and comprehensive maintenance to keep your Sportster performing at its best.