2005 Arctic Cat Snowmobiles (4-Stroke) Service Manual

2005 Arctic Cat Snowmobiles (4-Stroke) Service Manual

This detailed factory manual covers all 2005 Arctic Cat 4-stroke snowmobile models, including both 120 cc and 660 cc (standard and turbo) variants. It offers full technical procedures for engine service, fuel system diagnostics, electrical testing, drive system repair, and rear suspension servicing.

Model Covers:

Arctic Cat 120 cc and 660 cc (Standard and Turbocharged) 4-stroke snowmobiles – Model Year 2005

• Arctic Cat T660 Touring – Touring
• Arctic Cat T660 Turbo Touring – Touring
• Arctic Cat T660 Turbo ST – Touring / Sport
• Arctic Cat T660 Turbo Trail – Trail / Sport
• Arctic Cat Bearcat 4-Stroke – Utility

Note: Includes engine teardown and reassembly, valve service, turbocharger components, ignition and alternator diagnostics, carburetor tuning, and drive clutch/brake troubleshooting.

File Format: PDF

Size: 58.08 MB

No. of pages: 426

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General and Engine Information

• Model identification, fuel/oil specs, high-altitude and turbo system notes
• Engine removal and assembly for 120 cc and 660 cc (standard/turbo)
• Valve servicing, oil pump and filter, compression and oil pressure tests

Fuel and Electrical Systems

• Carburetor service for 120 cc, throttle body and EFI diagnostics for 660 cc
• Fuel pump testing, ignition switch and alternator electrical specs
• Wiring diagrams, resistance values, starter and electric fuel systems

Chassis and Controls

• Handlebar/thumb/passenger warmers, switches, brake light testing
• Steering posts, skis, tie rods, console and tunnel body components
• Torque charts, seat and windshield installation, backrest assemblies

Drive Train and Brake Systems

• Drive belt, clutch, driven pulley, cam arms, ACT roller pulley (Turbo)
• Hydraulic and mechanical brake systems with master cylinder schematics
• Chain/sprocket specs, alignment values, and brake troubleshooting

Rear Suspension and Track Systems

• Slide rails, arm schematics, idler wheels, spring selection charts
• Rebuildable shock servicing and tool requirements
• Drive track usage, lug patterns, torque specs and repair procedures

This 2005 Arctic Cat 4-Stroke Snowmobile Service Manual is essential for maintaining and restoring Arctic Cat models equipped with advanced 4-stroke engines, including turbocharged variants.