2005 Arctic Cat Snowmobiles (2-Stroke) Service Manual

2005 Arctic Cat Snowmobiles (2-Stroke) Service Manual

This extensive factory service manual covers all 2005 Arctic Cat 2-stroke snowmobiles, including detailed procedures for engine teardown, EFI and carburetor systems, chassis diagnostics, electrical testing, and full drive and suspension systems. It is designed for advanced maintenance, repairs, and performance tuning.

Model Covers:

2005 Models

Arctic Cat 2-stroke snowmobiles with 370, 440, 500, 550, 570, 600, 700, 800, and 900 cc engines, including Laydown, APV, EFI, Firecat, Sabercat, M-Series, and AWS V/VI models.

• Arctic Cat Z 370 – Trail (Axial fan, basic model)
• Arctic Cat Z 440 LX – Trail (Axial fan)
• Arctic Cat Z 570 / Z 570 LX – Trail
• Arctic Cat Sabercat 500 – Trail (Laydown engine)
• Arctic Cat Sabercat 600 / 600 LX – Trail / Performance
• Arctic Cat Sabercat 700 EFI – Trail / Performance
• Arctic Cat F5 – Performance
• Arctic Cat F6 EFI / EFI EXT – Performance
• Arctic Cat F7 EFI / EFI EXT – Performance
• Arctic Cat ZR 900 / ZR 900 EFI – Performance
• Arctic Cat Mountain Cat 570 – Mountain
• Arctic Cat Mountain Cat 600 EFI – Mountain
• Arctic Cat Mountain Cat 800 EFI – Mountain
• Arctic Cat Mountain Cat 900 – Mountain
• Arctic Cat King Cat 900 – Mountain (Extreme performance)
• Arctic Cat Pantera 550 / 600 EFI – Touring
• Arctic Cat Panther 370 / 570 – Touring
• Arctic Cat Bearcat 570 LT – Utility
• Arctic Cat Bearcat Widetrack – Utility
• Arctic Cat ZR 120 – Youth

Note: Includes over 750 pages of diagnostic flowcharts, wiring diagrams, valve specs, torque values, fuel system tests, suspension schematics, and electric start system service.

File Format: PDF

Size: 68.20 MB

No. of pages: 769

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General and Engine Information

• Snowmobile ID, fuel and oil specs, break-in and storage prep
• Full engine removal, piston replacement, Laydown/APV service
• Crankshaft, top-end, and torque pattern specifications

Cooling, Fuel and Electrical Systems

• Cooling system schematics, pressure testing, ECT system
• Batteryless EFI and carburetor tuning, APV valve calibration
• Complete resistance, peak voltage, and sensor test procedures

Chassis Electrical & Controls

• Handlebar/thumb warmer diagnostics (AWS VI/M-Series)
• Passenger controls, dimmer switches, brake lights, full schematics
• Wiring diagrams for ignition, chassis, and fuel systems

Steering, Body Panels and Frame

• Steering posts, tie rods, AWS spindles, ski wear bars and alignment
• Console, belly pans, headlight aiming, fenders, and tunnel assemblies
• Seat cushions, air silencer, heat exchangers and backrest assemblies

Drive Train and Brake Systems

• Drive belt, clutch, ACT pulley, and chaincase servicing
• Brake disc diagrams for ZR 900, Firecat, and M-Series models
• Cam arm specs, tension pad systems, and brake troubleshooting

Rear Suspension and Track Systems

• Slide rails, front/rear arms, idler wheels, mounting schematics
• Rebuildable shock absorber specs and rebuild instructions
• Fox Zero Pro and air shock servicing, spring and lug charts

This 2005 Arctic Cat 2-Stroke Snowmobile Service Manual is the ultimate workshop reference for mechanics and snowmobile specialists handling performance and maintenance on Arctic Cat sleds.