2005 Arctic Cat Snowmobile Models Service Manual

2005 Arctic Cat Snowmobile Models Service Manual

Comprehensive factory service manual covering 2005 Arctic Cat snowmobiles equipped with 370cc, 440cc, 500cc (with/without APV), 550cc, 570cc, 600cc (Standard and “Laydown” EFI), 700cc (Carb & EFI), and 900cc (Carb & EFI) engines. It provides full technical specifications, torque data, troubleshooting charts, and detailed service instructions for engine, electrical, suspension, and drive systems.

Model Covers:

370 cc, 440 cc, 500 cc (w/ and w/o APV), 550 cc, 570 cc, 600 cc STD, 600 cc “Laydown” EFI, 700 cc Carb, 700 cc EFI, 900 cc Carb, 900 cc EFI

Note: Includes detailed engine assembly schematics, EFI and carburetor system diagnostics, APV and ECT servicing, chassis and suspension torque data, clutch calibration charts, wiring diagrams, and full troubleshooting procedures.

File Format: PDF

Size: 192.75 MB

No. of pages: 772

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

SECTION 1 — General Information

• Snowmobile identification, fuel and oil recommendations, and break-in procedures
• Storage preparation, high altitude operation, and after break-in checklists
• Torque conversion charts, tightening torque data, and measurement conversion tables
• Service symbols, fraction/decimal conversions, and tool references

SECTION 2 — Engine

• Specifications, piston replacement, and assembly schematics
• Engine removal, disassembly, cleaning, and inspection
• Critical component measurements, crankshaft runout, and head volume
• Servicing top-side components for 500/600/700 “Laydown” engines
• Assembly and installation procedures with torque charts
• Troubleshooting for carbureted and EFI models

SECTION 3 — Engine-Related Items

• Axial fan/belt service (370/440 cc)
• Water pump repair (Standard & “Laydown” engines)
• Pressure testing, cooling system schematics, and recoil starter service
• Arctic Power Valve (APV) and Exhaust Controlled Timing (ECT) systems

SECTION 4 — Fuel Systems

• Fuel system (Carbureted and Batteryless EFI)
• Fuel system related items and component servicing

SECTION 5 — Engine Electrical Systems

• Electrical specifications and resistance test charts
• Ignition system troubleshooting (EFI, Fan-Cooled, and L/C models)
• Throttle position sensor testing and adjustment (500–900 cc)
• Voltage regulator, servomotor, condenser, potentiometer, and peak voltage tests
• EFI and carbureted model diagnostics with complete wiring diagrams
• Electric start components, solenoid, fuse, starter motor testing, and ignition timing

SECTION 6 — Chassis Electrical Systems

• Brakelight switch (hydraulic & mechanical)
• Headlight dimmer, handlebar and thumb warmer elements (standard & M-series)
• Passenger handwarmer testing and switch diagnostics
• Main and hood wiring diagrams with index

SECTION 7 — Steering and Body

• Steering post (AWS V / AWS VI / M-Series)
• Ski, wear bar, drag link, tie rods, and spindle servicing
• Suspension arms, ski shocks, sway bar, and alignment
• Console, belly pan, gas tank, seat, windshield, and taillight assembly
• Backrest, rack, tunnel, rear bumper, snowflap, and heat exchanger
• Headlight assembly and aiming, torque specifications (AWS V & VI)

SECTION 8 — Drive Train and Brake Systems

• Drive system specifications, chaincase calibration, sprockets, and belt charts
• Drive belt replacement, clutch servicing, and roller driven pulley adjustments
• Drive schematics (reverse / non-reverse / ACT drive)
• Brake systems (hydraulic and mechanical), master cylinder assembly
• Clutch arm data, torque specs, and troubleshooting guides

SECTION 9 — Track and Rear Suspension

• Suspension setup, mounting charts, slide rail schematics, and arm assemblies
• Idler wheels, sprocket locations, and track usage charts
• Shock absorber specs, rebuild kits, and service procedures (IFP, FOX, Zero Pro)
• Spring selection charts, torque data, and rebuildable shock servicing
• Troubleshooting for track alignment, wear, and component issues

This 2005 Arctic Cat Snowmobile Service Manual is a must-have factory reference for technicians and enthusiasts, providing full coverage of engine servicing, electrical systems, suspension tuning, clutch maintenance, and track system repair for all 2005 Arctic Cat models.