2004 Arctic Cat Snowmobiles Service Manual

2004 Arctic Cat Snowmobiles Service Manual

This professional-grade service manual includes full maintenance and repair procedures for all 2004 Arctic Cat snowmobile models. The multi-volume guide covers engine diagnostics, EFI and carburetor systems, electrical components, drive and suspension systems, and full chassis schematics.

Model Covers:

2004 Models

Arctic Cat snowmobiles equipped with 370, 440, 500, 550, 570, 600, 700, 800, and 900 cc engines (Laydown, APV, EFI, and carbureted configurations), including AWS V/VI and F-chassis variants

• Arctic Cat Z 370 – Trail (Axial fan, basic model)
• Arctic Cat Z 440 LX – Trail (Axial fan)
• Arctic Cat Sabercat 500 – Trail (Laydown engine)
• Arctic Cat Firecat F6 / Sabercat 600 – Performance / Trail
• Arctic Cat Sabercat 700 – Trail / Performance
• Arctic Cat Mountain Cat 800 EFI – Mountain
• Arctic Cat ZR 900 / Mountain Cat 900 – Performance / Mountain

Note: Includes diagnostic charts, torque specs, electrical resistance tests, cooling system repair, drive clutch tuning, full shock absorber service, and complete wiring diagrams.

File Format: ZIP (PDF files inside)

Size: 182.36 MB

No. of files: 12 PDFs

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General Information

• Model identification, recommended lubricants, break-in procedures
• Storage prep, altitude tuning, servicing symbols, and conversion charts

Engine & Engine-Related Systems

• Complete disassembly and assembly of Laydown and APV engines
• Piston/crankshaft specs, cleaning, torque patterns, cooling systems
• Recoil starter, water pump (standard & laydown), ECT and APV systems

Fuel and Electrical Systems

• Carbureted and batteryless EFI diagnostics, throttle position sensor
• Electrical resistance and peak voltage tests for all engine types
• Electric start components, temperature sensors, CDI, solenoids

Chassis Electrical Systems

• Handlebar/thumb warmers, passenger warmers, switches
• Headlights, brake lights, and full wiring diagrams for hood and chassis

Steering and Body Components

• Steering posts, skis, tie rods, spindles, AWS V/VI suspension
• Console, fenders, belly pans, seat assemblies, heat exchangers
• Backrest, taillights, windshields, air silencers, headlight aiming

Drive Train and Brake Systems

• Drive clutches, belts, roller pulleys, brake systems (hydraulic & mechanical)
• Sprockets, chain cases, driven shaft bearings, cam arms
• Troubleshooting drive components and belt alignment

Track and Rear Suspension

• Slide rails, idler wheels, arm schematics, track sprockets, lug patterns
• Suspension tuning, stiffening kits, rebuildable shock absorbers
• Shock rebuild tools/kits, spring selection, bumpers, troubleshooting

This 2004 Arctic Cat Snowmobile Service Manual is a must-have for service technicians and performance enthusiasts working with Arctic Cat snowmobiles across all major engine platforms.