2002 Arctic Cat ATV Models Service Manual

2002 Arctic Cat ATV Models Service Manual

This detailed service manual covers 2002 Arctic Cat ATV models, including the 250, 300, 375, 400, and 500 cc (manual and automatic transmission). It provides extensive mechanical and electrical service procedures, from regular maintenance to full engine teardown and drivetrain repairs.

Model Covers:

Model Year 2002

• Arctic Cat 250 ATV
• Arctic Cat 300 ATV
• Arctic Cat 375 ATV
• Arctic Cat 400 ATV
• Arctic Cat 500 ATV - Manual Transmission
• Arctic Cat 500 ATV - Automatic Transmission

Note: Includes servicing charts, valve clearance, clutch and brake adjustment, carburetor and water pump servicing, independent rear suspension, and full electrical diagnostics with wiring diagrams.

File Format: PDF

Size: 42.45 MB

No. of pages: 395

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General Information & Maintenance

• Specifications, fuel/lubricant types, break-in procedures, load capacity charts
• Maintenance chart, lubrication points, battery and fuse service, valve clearance
• Spark plug, throttle and idle adjustment, V-belt check, brake pad prep

Engine and Transmission

• Complete procedures for removing, disassembling, and reinstalling engines
• Crankcase halves, piston/cylinder/valve service, clutch systems
• Covers manual and automatic transmission variants separately

Fuel, Lubrication & Cooling

• Carburetor specs and schematics for Mikuni and Keihin types
• Oil pump flow and pressure testing, cooler servicing
• Liquid cooling for 400/500 models, thermostat, radiator, and fan repair

Electrical System

• Component testing, starter relays, CDI units, switches, lights, fan motors
• Gear position lights, oil temp switches, ignition coil, magneto, full wiring diagrams

Drive System and Suspension

• Front differentials, drive axles, ACT independent rear suspension, gear case
• Rear hubs and hydraulic brake caliper assemblies with schematics
• Shock absorbers, swing arms, A-arms, and tire specs

Steering, Frame & Body Panels

• Steering knuckles, handlebar, toe-in adjustments, frame layout
• Front/rear fenders, racks, bumpers, footrests, and TBX side/cargo boxes
• Seat and lighting assembly procedures

Controls and Indicators

• Throttle, hand/foot brakes, reverse levers, shift rods and gear selectors
• Speedometer, gear indicators, and control schematics

Tools, Specs and Troubleshooting

• Torque specifications and conversions by engine type
• Diagnostic flowcharts for engine, fuel, electrical, suspension, and brake systems

This 2002 Arctic Cat ATV Service Manual is essential for professional technicians and off-road enthusiasts working on Arctic Cat’s diverse ATV lineup, including TBX and independent suspension models.