Harley-Davidson 2000-2005 Softail Models Service Manual

This official service manual provides detailed maintenance procedures, advanced repair instructions, and step-by-step troubleshooting for all 2000–2005 Harley-Davidson Softail models. Covering essential systems such as engine repair, transmission servicing, electrical diagnostics, suspension adjustments, and fuel system calibration, it is an invaluable resource for technicians and Harley owners dedicated to keeping their motorcycles in optimal condition.

Model Covers:

Harley-Davidson 2000-2005 Softail models:
FLSTC / FLSTCI – Heritage Softail Classic (2000–2005)
FLSTF / FLSTFI – Fat Boy (2000–2005)
FLSTS / FLSTSI – Heritage Springer (2000–2003)
FXST / FXSTI – Softail Standard (2000–2005)
FXSTB / FXSTBI – Night Train (2000–2005)
FXSTS / FXSTSI – Springer Softail (2000–2005)
FXSTD / FXSTDI – Softail Deuce (2000–2005)

File Format: PDF

Size: 29.42 MB

No. of pages: 631

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General Information & Troubleshooting

• Service standards, safety practices, and general specifications
• Diagnostic flowcharts for quick fault identification
• Regular maintenance schedules and lubrication points

Engine & Drivetrain

• Comprehensive engine disassembly, inspection, and reassembly
• Primary drive and clutch service procedures
• Transmission overhaul, gear inspection, and reinstallation

Electrical System & Wiring

• Complete electrical system testing and repair guidelines
• Starter, charging system, and ignition diagnostics
• Detailed wiring diagrams for all model years and configurations

Suspension, Steering & Brakes

• Front fork (Telescopic and Springer) and rear suspension servicing
• Brake system inspection, fluid replacement, and caliper rebuilding
• Steering adjustments and chassis alignment procedures

Fuel, Exhaust & Emissions

• Fuel system cleaning, carburetor adjustments, and EFI troubleshooting
• Exhaust system removal, installation, and emissions compliance checks

This Harley-Davidson 2000–2005 Softail Models Service Manual delivers expert guidance, technical details, and factory-approved procedures to ensure your Softail remains reliable and road-ready for years to come.