1999 Arctic Cat ATV Models Service Manual

1999 Arctic Cat ATV Models Service Manual

This detailed service manual covers all 1999 Arctic Cat ATV models, including the 250 cc, 300 cc, 400 cc, and 500 cc variants. It provides comprehensive maintenance procedures, full engine/transmission servicing, electrical diagnostics, and complete drive and suspension system details.

Model Covers:

Model Year 1999

Arctic Cat 250 ATV

Arctic Cat 300 ATV

Arctic Cat 400 ATV

Arctic Cat 500 ATV

Note: Covers full engine teardown/assembly, carburetor tuning, oil flow testing, transmission systems, cooling components, wiring diagrams, and troubleshooting procedures.

File Format: PDF

Size: 92.71 MB

No. of pages: 357

Language: English

Delivery Method: Instant Download – Access your file immediately after purchase.

📑 Included Sections:

General Maintenance and Tune-Up

• Maintenance chart, lubrication points, battery and fuse service
• Valve clearance, air cleaner, spark plug, engine idle and throttle adjustment
• Brake system, coolant inspection, tire pressure and ignition timing

Engine and Transmission

• Removal and installation procedures for 250/300 and 400/500 engines
• Top end service, clutch, crankcase disassembly, and component servicing
• Left and right-side component removal and assembly, starter and transmission systems

Fuel, Lubrication and Cooling Systems

• Carburetor specs and tuning, fuel valve and tank service, venting systems
• Oil flow diagrams, pressure testing, oil pump and cooler servicing
• Cooling fan, water pump, and coolant routing for both engine classes

Electrical System

• Full wiring diagrams, battery testing, CDI unit, ignition and starter components
• Switches, lights, regulator/rectifier, fan motors, gear position indicators

Drive System and Suspension

• Front/rear differentials, drive axles, hubs, and hydraulic braking
• Shock assemblies, swing arms, A-arms, wheels and tires

Steering and Frame Components

• Handlebar, tie rods, steering post, toe-in adjustment and frame parts
• Fenders, racks, seat assembly, bumpers and exhaust system

Controls and Indicators

• Master and foot brake controls, throttle lever, reverse and gearshift levers
• Drive selector, speedometer and indicator light function

Tools, Specs and Troubleshooting

• Torque specifications and conversion charts, special tools required
• Troubleshooting guides for engine, fuel, electrical, suspension and brakes

This Arctic Cat ATV Service Manual is an essential guide for technicians and enthusiasts maintaining or restoring 1999 Arctic Cat 4x4 and utility ATV models.