1990-1998 Arctic Cat Snowmobiles Service Manual

1990–1998 Arctic Cat Snowmobiles Service Manual

This extensive service manual covers Arctic Cat snowmobiles from 1990 to 1998, including Prowler, Cougar, Panther, EXT, ZR, ZL, ZRT, and Powder models. It features step-by-step repair procedures, tune-up instructions, wiring diagrams, and performance tuning for both carbureted and fuel-injected systems.

Model Covers:

Arctic Cat Prowler, Cougar, Panther 440/550, EXT 550/580/600, Z 440, ZL 440, ZR 440/580/600, ZRT 600, Powder Special, and Powder Extreme (Model Years 1990–1998)

Note: Features sections on engine servicing, EFI system diagnostics, lubrication, transmission repair, brake and steering systems, suspension tuning, and seasonal storage prep.

File Format: PDF

Size: 57.22 MB

No. of pages: 500

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General Maintenance and Engine Systems

• Manual overview, safety info, torque specs, fasteners, special tools
• Lubrication, pre-ride checks, tune-up schedules, off-season storage
• Engine removal, teardown, rebuild, piston and crankshaft service

Fuel and Injection Systems

• Mikuni carburetor tuning, altitude adjustments, EFI diagnostics
• Fuel pump, tank, injectors, and reed valve servicing

Cooling, Exhaust, and Oil Injection

• Fan-cooled and liquid-cooled systems, coolant circulation, thermostats
• Exhaust system repair, oil injection system and pump servicing

Transmission and Drive Systems

• Drive pulley, driven pulley, drive belt replacement, V-belt inspection
• Brake system, driven shaft, chaincase, and reverse models

Suspension, Steering, and Electrical

• Front/rear suspension arms, skis, shocks, track assembly and idler wheels
• CDI, lighting, stator, flywheel, and complete wiring diagrams

This Arctic Cat Snowmobile Service Manual is an essential workshop tool for professional mechanics and restoration enthusiasts servicing 1990s Arctic Cat sleds.