Harley-Davidson 1940-1958 45" SV & SERVI-CAR Models Service Manual

This service manual provides in-depth repair procedures, maintenance instructions, and technical specifications for 1940-1958 Harley-Davidson 45 SV and SERVI-CAR models. Covering vital systems such as engine overhauls, transmission service, electrical repairs, and chassis adjustments, it is an essential resource for restoration and maintenance of these classic models.

Model Covers:

Harley-Davidson 1940-1958 45 SV & SERVI-CAR models:
W - 45 Solo (1940-1952)
WL - 45 Solo (High Compression) (1940-1952)
WLA - 45 Military Model (1940-1952)
WLC - 45 Canadian Military Model (1942-1945)
G - Servi-Car (1940-1958)
GE - Servi-Car Electric Start (1958)

File Format: PDF

Size: 27.39 MB

No. of pages: 82

Language: English

Delivery Method: Instant Download - Access your file immediately after purchase.

📑 Included Sections:

General Information & Troubleshooting

• Routine maintenance, lubrication charts, and service hints
• Diagnostics for engine, electrical, and chassis systems
• Emergency troubleshooting procedures for critical failures

Engine, Transmission & Drivetrain

• Complete engine disassembly, overhaul, and reassembly instructions
• Clutch and primary drive service, 3-speed transmission repair
• Flywheel truing, crankcase assembly, and piston fitting

Electrical System & Wiring

• Battery care, generator testing, and ignition system adjustments
• Complete wiring diagrams and electrical troubleshooting

Chassis, Suspension & Brakes

• Front and rear suspension repairs, frame alignment procedures
• Brake system adjustments, shoe replacement, and fluid service

This Harley-Davidson 1940-1958 45" SV & SERVI-CAR Models Service Manual is an invaluable reference for anyone restoring or servicing these iconic vintage motorcycles.